EXCEL 500/600 INSTALLATION INSTRUCTIONS
COMMUNICATIONS

LONWORKS Bus Wiring

Connection between the Distributed I/O modules and the
CPU are made from the LONWORKS connector module
XSL511. The LONWORKS bus is a 78-kilobit serial link that
uses transformer isolation so that the bus wiring does not
have a polarity; that is, it is not important which of the two
LONWORKS bus terminals are connected to each wire of the
twisted pair.
The LONWORKS bus can be wired in daisy chain, star, loop or
any combination thereof as long as the maximum wire length
requirements given below are met. The recommended
configuration is a daisy chain with two bus terminations. This
layout allows for maximum LONWORKS bus length, and its
simple structure presents the least number of possible
problems, particularly when adding on to an existing bus.
Table 16. Doubly-terminated bus specifications
Cable type Max. bus length
Belden 85102 2700 m (8900 ft)
Belden 8471 2700 m (8900 ft)
Level IV, 22 AWG 1400 m (4600 ft)
JY (St) Y 2x2x0.8 900 m (3000 ft)
TIA568A Categ. 5 24AWG, twisted pair 900 m (3000 ft)
NOTES: The cable types listed above are as recommended
by Echelon in their FTT-10A User Guide. The cable
recommended by Honeywell is the level IV, 22
AWG, solid core, nonshielded cable. Belden part
numbers are 9H2201504 (plenum) and 9D220150
IMPORTANT
Do not use different wire types or gauges on the
same LONWORKS network segment. The step
change in line impedance characteristics would
cause unpredictable reflections on the bus.
NOTE: In the event that the limit on the total wire length is
exceeded, then FTT physical layer repeaters
(FTT 10A) can be added to interconnect segments
and increase the overall length by an amount equal
to the original specification for that cable type and
bus type for each repeater used. For example,
adding repeaters for a doubly-terminated bus using
JY (St) Y 2x2x0.8 cable increases the maximum
length 3000 ft (900 m) for each repeater.
On the Excel 500-XCL5010 controller, the LONWORKS bus
connections are located on the communication module as
shown in Fig. 78:
LON SERVICE BUTTON
POWER, GRN
LON SERVICE, RED
LEDs
C-BUS TxD, YEL
C-BUS RxD, YEL
RESERVED
C-BUS
TERMINATION
SWITCH
123 456
LON C-BUS
(non-plenum).
BUS
IMPORTANT
A1
A2
NOT USED
SHIELD
C +
C -
00000124
It is recommended that ferrules not be used to
terminate stranded wires to be inserted in the
Distributed I/O Terminal blocks spring-clamp
terminals.
The FTT specification includes two components that must be
met for proper system operation. The distance from each
transceiver to all other transceivers and to the termination
must not exceed the maximum node-to-node distance. If
multiple paths exists, the maximum total wire length is the
total amount of wire used.
Table 17. Free topology (singly-terminated) specifications
Cable type Max. node-to-
node distance
Max. total wire
length
Belden 85102 1650 ft (500m) 1650 ft (500m)
Belden 8471 1300 ft (400m) 1650 ft (500m)
Level IV, 22AWG 1300 ft (400m) 1650 ft (500m)
JY (St) Y 2x2x0.8 1050 ft (320m) 1650 ft (500m)
TIA568A Category 5
24AWG, twisted pair 825 ft (250m) 1500 ft (450m)
Fig. 78. Excel 500-XCL5010 communication module

LONWORKS Bus Termination

Depending upon the configuration, either one or two
termination modules are required for terminating a LONWORKS
bus with FTT devices on it. The following two different
LONWORKS termination units are available for this purpose:
209541B LONWORKS Bus Termination Module (see Fig.
79 and Fig. 80) and
XAL-Term LONWORKS connection and termination
module (see Fig. 81), which can be mounted on DIN rails
and in fuse boxes.
Fig. 79. Termination Module 209541B connections for
doubly-terminated FTT network
EN1R-1047GE51 RR0902 36