expressassemblyguidev1.5.qxd 9/13/2001 2:22 PM Page 2
U N P A C K I N G
STEP 1
STEP 4 STEP 5
Unpack your Exercise Bike where you will be using it. Place your bike on a level flat surface. It is recommended that you place a protective covering on your floor. You will only need to attach the following items. Verify that the following parts and tools are included:
Parts | Tools (included) |
•1 Rear Foot Tube • 5mm Allen Wrench/
• | 1 | Handlebar Set | Phillips Screw Driver |
• | 1 | Seat Post | • Flat Wrench |
•1 Seat
•1 Console Mast
•1 Console Mast Boot
•2 Mobile Wheels
•1 Console
•2 AA Batteries
•2 Pedals
•2 Wheel Sleeves
•1 Tension Knob
•1 Hardware Pack (contents listed below)
H a r d w a r e (Actual Size)
Attach the Front Foot Wheels
a. Insert the wheel sleeves on each side of the front wheel tube.
b. Align the holes in the wheel sleeves with the holes in the wheel tube. Insert two 12mm screws (D) and secure with the screwdriver.
c.Attach the mobile wheels to the wheel sleeves. Insert two 14mm washers (F) and two 20mm bolts
(G) and secure with a screwdriver.
STEP 2
Attach the Rear Foot and Pads a. Align the holes of the rear foot tube with the holes in the base
frame.
b. Insert two 20mm bolts (B) and secure with a 5mm allen wrench.
E X P R
Seat
E S S
Console
Console
Data Cable
Tension Knob 
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| Connecting the Tension Knob | |
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| a. Remove the 20mm long bolt (H) | |
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| on the back of the tension knob. | |
I | I |
| b. Turn the tension knob to level 15. | |
| Connect the tension knob to the | |||
| bottom of the tension knob cable | |||
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| (Figure A, Step 2). |
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| c. Grasp the tension knob and firmly | |
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| pull the tension knob assembly | |
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| away from the machine in order to | |
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| attach to the top of the tension knob | |
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| cable (Figure B, Step 3). Make sure | |
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| that the copper cable end is seated | |
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| properly into the "key hole". | |
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| d. Insert the tension knob into the rec- | |
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| tangular opening on the console | |
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| mast (Figure C, Step 5). |
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| e. Secure the tension knob with the | |
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| I | 20mm bolt (H) by using a screw | |
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| driver (Figure D, Step 6). |
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| H |
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| Tension | 1 |
Attaching the Handlebars
a. Align the holes in the handlebars with the holes in the console mast. Secure with a 5mm allen wrench.
b. Insert two 40mm bolts (A) and two washers (E) and secure with a 5mm allen wrench.
STEP 6
Attaching the Console
a. Open the battery cover on the back of the console, insert two AA batteries into the console and replace the battery cover.
b. Connect the cable from the console to the console cable running through the console mast, making sure that both ends snap together tight.
c. Attach the console to the console mast plate with the 15mm screws
A)40mm Bolt Quantity: 2
c. Slide the rear foot pads to each end of the rear foot tube.
A
E
Knob Cable |
2
(I). Secure using a screwdriver. Note: Screws (I) are located on the back side of the console.
| D) 12mm screw |
B) 20mm Bolt | Quantity: 2 |
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Quantity: 2 |
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C) 15mm Bolt | F) 14mm Washer | |
Quantity: 2 | ||
Quantity: 4 | ||
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E) Washer
Quantity: 2
G)20mm Bolt Quantity: 2
NOTE: It is recommended that you apply
STEP 3
Attaching the Console Mast
a. Unfold the console cable and the tension knob cable, which is folded into the console mast base. b. Slide the console mast boot onto
the bottom of the console mast. c. Slide the tension knob cable and
the console cable through the con- sole mast. (Note: The tension knob cable will only pull as far as the rec- tangular opening in the console mast. The console cable will need to be pulled through the end of the console mast.) To assist in pulling the console cable and tension knob cable through the console mast, there should be a guide wire attached to the top of the console mast. Attach the guide wire to the end of the cable and pull though the
K
J 
Seat Post
Pedal
B 
Handlebars
Pop Pin
Figure A
Console
Mast
3 | 4 |
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Figure B |
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Console Mast | 5 | |
| Boot | |
| Figure C | |
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C |
| 6 |
Front Wheel |
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Tube | Mobile Wheel |
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| Sleeve | Figure D |
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D | F |
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Mobile | G |
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Wheel |
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STEP 7
Attach the Seat
a. Remove the three nuts (J) and washers (K) from the bottom of the seat.
b. Attach the seat to the seat post with the three nuts (J) and washers (K), securing with the flat wrench.
c. Loosen the pop pin by turning it one or two revolutions, then pull the pop pin mechanism to the outward position.
d. With the pop pin in the outward position, slide the seat post into the base.
e. Release the pop pin and tighten to the proper position.
STEP 8
grease to the threads of each bolt as you assemble your Exercise Bike, to prevent loosening and noise. Also, during each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before completely tightening any ONE bolt.
top of the mast. Discard the guide wire once the cables are pulled through.
d. Insert the console mast into the base, secure with four 15mm bolts
(C)using the 5mm allen wrench. Slide the console mast boot into place.
Rear Foot Tube
Rear Foot Pad | Attach the Pedals | |
a. Thread the right pedal into the right | ||
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| side pedal crank arm. Note: The | |
| pedals are labeled on the end of the | |
| threaded shaft for reference. | |
| b. Tighten the pedal with the flat | |
| wrench. | |
| c. Repeat this process on the left side. |
CUSTOMER ASSISTANCE CENTER 1.888.993.3199 or www.horizonfitness.com
