PISTON REPAIRS

 

 

 

 

 

 

 

 

 

 

 

Tools or Supplies Required

 

 

 

 

 

 

 

 

Vise

Golf tee

Grease

 

 

 

 

 

 

9/16 Open end wrench

Pick or dental tool.

H.E.R.O. hydraulic oil.

 

 

 

 

 

 

1/2 Socket

Torque Wrench

4-45-3 Pressure cap

 

 

 

 

 

 

Circlip pliers

 

 

 

 

 

 

 

 

Three(3)

per side

Ref# 114

A

B

C

89

88

87

86

1.Remove hydraulic feed line, (ref# 63) from hydraulic intake valve, (ref# 62) and also remove hydraulic return line, (ref# 72) from the pressure control valve, (ref# 73). Plug lines to minimize oil loss. (Hint; golf tees work well for this)

2.Remove the bolts, (ref# 114) passing through the side frames, (ref# 110,111), into the crossblock, (ref# 60).

3.Place a drain tray under cylinder area.

4.Grasp the pump assembly, and pull away from the piston. Stop when piston pulls free, to allow the hydraulic oil to drain into pan. Completely remove pump assembly from between side frames.

5.If only replacing piston seals, (ref# 90) continue at step 15.

6.Remove the piston, (ref# 89) from eccentric bearing, (ref# 98). Move to clean work bench for repairs.

H.E.R.O. INDUSTRIES

28

Model 3000 Owner’s Manual

Page 28
Image 28
I.C.T.C. Holdings Corporation 3000 owner manual Piston Repairs