OPERATOR’S MANUAL

66260X

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 8-26-09

INCLUDE MANUAL: 6564X-X AIR MOTOR (97999-174), AIRLINE SAFETY INFORMATION (100400-76)

REVISED: 3-17-10

& S-633 GENERAL INFORMATION (PN 97999-624).

(REV. G)

6” AIR MOTOR

100:1 RATIO

0 - 10,000 PSI. RANGE

662605, 662606, 662608 & 662609

PUMP ASSEMBLY

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

yUse only genuine ARO® replacement parts to assure com- patible pressure rating and longest service life.

y65130 packing kit.

y61355 for air motor service only.

SPECIFICATIONS

Model Series . . . . . . . . . 662605, 662606, 662608 & 662609.

Type . . . . . . . . . . . . . . . . . Air Operated Grease Pump

Ratio . . . . . . . . . . . . . . . 100:1

Air Motor Diameter. . . . . . . . . . . . . . 6” (15.2 cm) Stroke. . . . . . . . . . . . . . . . . . . . . . 4” (10.2 cm) Air lnlet (female) . . . . . . . . . . . . . 1/2-14 N.P.T.F. Material Outlet (female). . . . . . . 1/2 - 14 N.P.T.F.

Dimensional Data . . . . . . . . . . . . . . . . see chart

PERFORMANCE

Air Inlet Pressure Range. . . . . 0 - 100 p.s.i.g (0 - 6.9 bar) Fluid Pressure Range . . . . . . . 0 - 10,000 p.s.i.g (0 - 690 bar) Maximum Delivery/ Min . . . . 2.1 lbs (0.95 kg)

OPERATING AND SAFETY PRECAUTIONS

WARNING READ THE GENERAL INFORMATION MAN- UAL INCLUDED FOR ADDITIONAL OPERATING AND SAFETY PRECAUTIONS AND OTHER IMPORTANT IN- FORMATION.

WARNING EXCESSIVE INLET PRESSURE. Can cause explosion resulting in severe injury or death. Do not exceed maximum operating pressure of 10,000 p.s.i.g (690 bar) at 100 p.s.i.g (6.9 bar) inlet air pressure. Do not run pump without using a regulator to limit air supply pressure to the pump.

WARNING EXCESSIVE MATERIAL PRESSURE. Can cause equipment failure resulting in severe injury or prop- erty damage. Do not exceed the maximum material pressure of any component in the system.

PUMP RATIO X

=

MAXIMUM PUMP

INLET PRESSURE TO PUMP MOTOR

FLUID PRESSURE

Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 100 p.s.i.g (6.9 bar) inlet pressure is supplied to the motor of a 100:1 ratio pump it will develop a maximum of 10,000 p.s.i.g (690 bar) fluid pressure (at no flow) - as the fluid control is opened, the flow rate will increase as the motor cycle rate increases to keep up with the demand.

NOTICE Thermal expansion can occur when the fluid in the ma- terial lines is exposed to elevated temperatures. Example: Material lines located in a non-insulated roof area can warm due to sunlight. Install a pressure relief valve in the pumping system.

662605

662606

662608

662609

“A”

“B”

Figure 1

NOTE: Dimensions are shown in inches and (mm), supplied for reference

only and are typically rounded up to the nearest 1/16 inch.

MODELS

“A” (mm)

“B” (mm)

Drum Size

662605, 662606

39-5/8” (1006)

25-7/16” (646)

120 lb.

662608, 662609

49-7/16” (1256)

35-1/4” (895)

400 lb. (55 gal.)

 

 

 

 

IMPORTANT

This is one of four documents which support the pump.

Replacement copies of these forms are available upon request.

66260X MODEL OPERATOR’S MANUAL

6564X-XAIR MOTOR OPERATOR’S MANUAL

100400-76AIRLINE SAFETY INFORMATION MANUAL

S-633GENERAL INFORMATION LUBRICATION PISTON PUMPS

INGERSOLL RAND COMPANY LTD

P.O. BOX 151 y ONE ARO CENTER y BRYAN, OHIO 43506-0151

(800) 276-4658 y FAX (800) 266-7016

© 2010

CCN 99711251

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Ingersoll-Rand 662606, 662609, 662605, 662608 specifications AIR Motor, Service Kits, Specifications, Ratio