SET-UPPROCEDUREWITH OPTIONAL

M102

HYDRAULICCHECK

12

Assemble hydraulic check to mounting bracket and assemble mounting bracket to tool using washers (Y14-8)and cap screws (Y154-48).

Measure distance from drill point to work piece - distance “Y”. Distance “X”between hydraulic check plunger and trip bracket must be less than distance “Y”to prevent damage to drill point when it approaches the work piece.

Loosenthe cap screws (Y154-48) and position hydraulic check to obtain correct setting for distance “X”.

Tighten cap screws (Y154-48) securely before operating unit. Increase the air flow thru the Feed Control Valve marked “F”by opening two (2) full turns from closed position.This will allow drill to advancerapidlyuntil the trip bracketcontactsplungerof hydraul- ic check.

The Hydraulic FeedRateAdjustment is located at the nameplate

l

l

l

l

end of the Hydraulic Check Rotateextended spindle until the slot

-

on the spindle is located midway between the highest and the

-

lowest settings

 

Start drill unit and the drill wiII advance at a rapid rate until the

 

trip bracket contacts plunger of hydraulic check

 

Slowly rotatethe Hydraulic FeedRatecounterclockwise for faster

 

feed rate or clockwise for slower feed rote

 

TO CONTROLBREAKTHROUGH

Positronhydraulic check so the distance betweenthe plunger and the trip bracket (distance “X”)ISless thon the distance from the drill point to the opposite side of the work piece (distance “W”) Set-up of the self-feed drill unit will be the some as explained in Set-up Procedure, page 1.

ADJUSTMENTSCREW“B”

11/16”BIT PENETRATION(33906 CHUCK) ADJUSTMENTSCREW“A”7-,

.

i

FEEDRATEADJUSTMENT

HYDRAULICCHECK(SEETABLE) l MOUNTINGBRACKET40298

PARTS INDICATED BY ASTERISK (*) ARE INCLUDED

IN 40301-( ) HYDRAULIC CHECK ASSEMBLY. ,

SEE PAGE 11 FOR HYDRAULIC CHECK DIMENSIONAL DATA.

 

. Never apply excessive pressure by a holding device which may

 

 

cause distortion of a part

 

. Apply pressure evenly to parts which have a press fit.

 

. Apply even pressureto the bearing race that will be press fitted

 

 

to the mating part.

 

. Use correct tools and fixtures when servicing this tool.

.

.

Don’t damage “0” rings when servicing this tool.

 

. Use only genuine AROreplacement parts for this tool. When or-

 

 

dering, specify pat-tnumber, description, tool model number and

 

 

serial number.

 

 

GEARINGDISASSEMBLY

 

_ Removechuck from tool.

 

_

Thread adjustment screws (6 and 7) all the way back and push

 

 

the piston rod (48) all the way forward to expose wrench flats

 

 

of motor housing (51) from the outer sleeve (41).

 

 

Usingwrenches on flats of ring gear and motor housing, unthread

 

-

gearing from motor housing.

 

 

If tool has double gearing, unthread ring gear (83) from ring gear

 

-

(81).

 

 

DIRECTDRIVEMODELS:Unthread and remove bearing lock nut

 

-

(103).

 

_

Graspring gear in one hand and tap the threaded end of spindle

 

 

with a softface hammer;spindle and componentswill loosenfrom

 

 

ring gear.

 

 

Removebearing(s)and shaftsfrom spindleto removeplanetgears.

-To remove bearings (84) from ring gear, remove lock nut (86). 48117-1GEARING DISASSEMBLY

Removechuck from gearing.

- Thread adjustment screws (6 and 7) all the way back and push

the piston rod (48) all the way forward to expose wrench flats of motor housing (51) from outer sleeve (41).

Usingwrenches on flats of ring gear and motor housing, unthread

-gearing from motor housing.

Pull spindle (96) and components from ring gear.

-Removebearing (70) and shafts (71) to release gears (74). Removebearing(70) and shafts(91),releasinggears(90 and 89).

-Unthreadlock nut (86), releasing spindle (93) and bearing (94).

GEARINGASSEMBLY

_ Assemble gears to spindle and secure with shafts

Align notch at end of shaft with step on spindle (align notch of

-shaft with spacer (80) for auxiliary gearing).

-Pack bearing (70) with ARO 33153 grease and assemble to spindle.

-Lubricate gears of spindle liberally with ARO33153 grease and assemble spindle to ring gear.

Pack bearings(84) with ARO33153greaseand assembleto spin-

-dle with the UNMARKEDfaces of bearing facing each other (iden- tification markings on bearing facing out).

_ Assemble seal (87) to lock nut (86) and secure bearings (84) with lock nut.

DIRECTDRIVEMODELS:Assemblebearinglock nut (103) to spindle. - Assemble gearing to tool.

_ Assemble chuck (88) to tool.

48117-1GEARING ASSEMBLY

_ Assemble gears (74) to spindle (96), securing with shafts (71). _ Assemblegears (89 and 90) to spindle, securing with shafts (91).

NOTE:Assure each shaft (91) contains 15 needle bearings.

3

Page 3
Image 3
Ingersoll-Rand 8245-B, 8345-B To Controlbreakthrough, Gearingdisassembly, Gearingassembly, 48117-1GEARING Assembly

8345-B, 8245-B specifications

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