REASSEMBLY OF AIR MOTOR (CONT’D)

Air Motor Base and Rod Combination

28.Loosely install the (114) tube into the bore in the (101) base assembly.

29.Install the (141) manifold gasket into the (140) mani- fold and telescope onto both (114 & 137) tubes until the (113) O-rings are seated. Fasten the (140) manifold to the (144) valve block using four (138) socket head screws. Install one (139) socket head screw thru the ear of the (140) manifold into the (122) head plate. Tighten all five (138 & 139) fasteners to torque specifications.

30.Install the (155) muffler/(201) muffler assembly.

TROUBLE SHOOTING

Air leakage out of main exhaust.

Damaged (141) track gasket. Replace (141) track gasket.

Worn (116) piston seal. Replace (116) piston seal.

Continual air leakage out (149) pilot exhaust.

Worn (136) “U” cup. Damaged (148) track gasket. Replace (136) “U” cup and (148) track gasket.

Air leakage out (149) pilot exhaust only during the down stroke.

Worn (133) “U” cup. Rolled or damaged (128) “O” ring. Re- place (133) “U” cup and (128) “O” ring.

Air leakage around (115) piston rod.

Worn or damaged (152) “U” cup. Replace (152) “U” Cup.

TYPE -0-

Divorced Base, Quick Coupled Rod

65023 BASE and

67489 PISTON ASSEMBLY

Figure 3

 

Available Options for AF0860-XX Air Motors

202

201

Optional

Optional

67445-3

67442

t

Self-Relieving

 

Ball Valve

 

Regulator / Shut-O

(AF0860-01)

 

Figure 4

 

 

PN 97999-1472

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AF0860-XX (en)

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Ingersoll-Rand AF0860-XX manual Reassembly of AIR Motor CONT’D, Trouble Shooting

AF0860-XX specifications

The Ingersoll-Rand AF0860-XX is a highly regarded air compressor designed to meet the demanding needs of various industrial applications. Known for its robust performance and reliability, the AF0860-XX integrates advanced technological features that enhance efficiency and reduce operational costs.

One of the main features of the AF0860-XX is its powerful motor, which provides an impressive output, allowing it to drive a range of pneumatic tools and machinery effectively. The design ensures that the compressor operates smoothly, even under heavy loads, making it a reliable choice for any industrial setting.

The AF0860-XX employs a state-of-the-art rotary screw technology. This innovative approach significantly improves the compressor's efficiency compared to traditional piston designs. The rotary screw mechanism allows for continuous operation, reducing downtime and maintenance requirements. Additionally, the system has been engineered to produce a consistently high quality of air output, free from contaminants that could hinder equipment performance.

Energy efficiency is a critical consideration in industrial operations, and the Ingersoll-Rand AF0860-XX excels in this area. Its advanced controls optimize the air delivery process, which leads to lower energy consumption. The integration of variable speed drive technology further maximizes output while minimizing energy usage, translating to substantial cost savings over time.

Another notable characteristic of the AF0860-XX is its quiet operation, designed to minimize noise levels in the work environment. This feature is essential for workplaces where noise pollution can affect employee productivity and overall comfort.

Maintenance of the AF0860-XX is straightforward, thanks to its user-friendly design. The compressor is equipped with easily accessible service points, simplifying routine inspections and repairs. This aspect not only enhances operational efficiency but also prolongs the unit's lifespan.

In conclusion, the Ingersoll-Rand AF0860-XX is a remarkable air compressor that combines powerful performance with advanced technologies. Its rotary screw design, energy efficiency, low noise operation, and user-friendly maintenance capabilities make it an excellent choice for various industrial applications. Whether in manufacturing, construction, or automotive sectors, the AF0860-XX stands out as a leading solution for pneumatic power needs, delivering consistent performance and reliability in every operation.