Ingersoll-Rand AF0860-XX Description, Base & Bearing 66525-1 109, Y11-8-C, Cylinder 96939, 96856

PARTS LIST / AF0860-XX

Item	Description	(Qty)	Part No.	[Mtl]
101	Base & Bearing	(1)	66525-1	[A]
109	Nut (1/2” - 20)	(6)	Y11-8-C	[C]
111	O-Ring(1/8” X 8” o.d.)	(2)	Y325-265	[B]
112	Cylinder	(1)	96939	[Ef]
113	O-Ring(3/32” X 7/8” o.d.)	(4)	Y325-115	[B]
114	Tube	(1)	96890	[C]

138

150

148

�

149

�147 �146

145
144
143�	142	�	155
		141	�

*115	Rod	(1)		[SS]
116	O-Ring(1/4” X 8” o.d.)	(1)	Y325-443	[B]
*117	Piston	(1)		[A]
119	Bushing	(1)		[C]
*120	Trip Rod Assembly	(1)		[A]
121	Bolt	(6)	94046-1	[C]

�136

134

�133 132

135

138

131

140

	(1/2” - 20 x 10 1/4”)
122	Head Plate		(1)	96861	[A]
123	O-Ring(3/32” X 1/2” o.d.)		(1)	Y325-109	[B]
124	O-Ring(1/16” X 2” o.d.)		(1)	Y325-32	[B]
125	Cap		(1)	96897	[D]
126	Sleeve		(1)	96901	[Br]
127	Ground Lug		(1)	96878	[Bz]
128	O-Ring(1/16” X 1 11/16” o.d.)		(1)	96917	[B]
129	Snap Ring (1.180” o.d.)		(1)	Y147-7	[C]
130	Washer		(1)	96894	[C]
131	Pin		(1)	96895	[C]
132	Driver		(1)	96868	[C]
133	U-Cup(3/16” X 1 1/2” o.d.)		(1)	96908	[B]
134	Spool		(1)	96875	[A]
135	Vent Bushing		(1)	96896	[D]
136	U-Cup(5/32” X 1 3/8” o.d.)		(1)	96907	[B]
137	Tube		(1)	96891	[C]
138	Socket Head Screw (5/16”-18 X 1”)		(9)	Y99-52	[C]
140	Head Manifold		(1)	96856	[A]
141	Major Gasket		(1)	96900	[B]
142	Valve Plate		(1)	96884	[CK]
143	D-Valve		(1)	96889	[D]
144	Valve Housing		(1)	96866	[A]
145	Socket Head Screw (5/16”-18 X 4 1/2”)		(2)	Y99-516	[C]
146	Pilot Insert		(1)	96882	[D]
147	Pilot Valve Plate		(1)	96883	[CK]
148	Pilot Gasket		(1)	96899	[B]
149	Vent Plug		(1)	96906	[D]
150	Pilot Cover		(1)	96865	[A]
152	U-Cup		(1)	Y186-24	[B]
153	Washer		(1)	92216	[Br]
154	Snap Ring		(1)	Y147-237	[C]
155	Muffler		(1)	96916	[C]
201	Muffler Kit (Optional, See Fig. 4)		(1)	67445-3	[C]
202	Regulator / Shut-Off(Optional, See Fig. 4)		(1)	67442
*203	Piston Assembly	(includes items 115, 117,	(1)	67497
	119 & 120)
	Lubriplate FML-2 Grease Packet (1/4 oz.)		(2)	94276

Items included in Service Kit (637489)

For simplification of ordering and stocking, the Universal Service Kit contains service parts that can be used for every size of air mo- tor. When repairing the motor, use only the parts that are needed for that specific motor. Extra service parts from the kit will remain after repair of the air motor.

121

*203

Not User

Serviceable

130

126

125 �124

�123

122

�111

119

112

153

152�

�111

138

129

128 � 127

113�

137

113�

113 �

114

113 �

116�

117

120

115

154 TORQUE SEQUENCE

5

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TORQUE REQUIREMENTS 	101
NOTE: DO NOT OVERTIGHTEN FASTENERS.
Tighten (109 & 121) to 10-15 ft-lbs (13.6-20.3 Nm)
Tighten (138 & 145) to 50-60 in-lbs (5.6-6.8 Nm)	109
LUBRICATION / SEALANTS
 NOTE: Lubricate with Grease (ARO p/n 94276).	Figure 2

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