8.Caution: It is very important that the Planet Gears and Ring Gear (89) be timed when the Gear Frame Assembly is in- serted into the Ring Gear. Time the gearing as follows:

a.Align the bolt holes in the Ring Gear and Brake Housing (9 1) and pressin the Ring Gear.

b.Stand the Ring Gear and Housing upright.

c.Align the arrows and scribe lines on the faces of the Planet Gears in a straight line as illustrated below.

(Dwg. TPD35-I)

d. Maintain this alignment, insert the Gear Frame Assembly into the Ring Gear and simultaneously press the Planet Frame Bearing into the Brake Housing.

e. Make certain the Gasket (90) is in place and install the assembledPlanet Frame, Ring Gear and Brake Housing over the Motor Shaft and into the Housing. The Motor Shaft must turn freely by hand. The gear train and Chain Wheel must rotate smoothly asthe shaft is turned.

9.Install the Brake Driver (93) and Brake Driver Retaining Ring (67).

10.Stack the brake components over the Brake Driver and into the Brake Housing as illustrated on Page 16. Align the notches in the Brake Plates with the bolt holes in the Brake Housing (9 1) and main Housing (1).

11.Assemble the Brake Spring and Piston Housing Assembly as follows:

a.Apply O-ring lubricant to the Large Seal (100) and Small Seal (101) and install them in their respective grooves on the Brake Piston.

b.Taking care not to cut the Seals (100 and l0l), slide the Piston into the Brake Spring and Piston Housing (96).

c.Place the Spring and Piston Housing (96) on a bench, three spring holes facing upward.

d.Place a Spring (97) in each of the holes and place the Pressure Plate (98), stud first, over the Springs and into the Brake Piston.

e.Hold the Plate and Housing together and flip the Housing over with the threaded stud up.

f.Pressdown on the Brake Spring and Piston Housing to force the threaded stud through the Piston. While maintain- ing this position, tighten the Piston Nut (102) to 50 to 70 in-lb (5.65 to 7.9 1 N m) torque. Note: Make certain the Piston is fully inserted through the Spring and Piston Housing and that it is in full contact with the PressurePlate.

g.Install the Plate (103) using the Plate Screws (104).

h.Align the bolt holes in the Brake Spring Housing with those in the Housing (1) and install the Lock Washers(106) and Shoulder Bolts (105).

13

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Ingersoll-Rand ML50K, ML25K, ML100K manual Dwg. TPD35-I
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ML50K, ML25K, ML100K specifications

Ingersoll-Rand has a long-standing reputation for excellence in the field of compressed air and power generation solutions. Among their diverse product lineup, the Ingersoll-Rand ML100K, ML25K, and ML50K models stand out as highly efficient and versatile options for various industrial applications.

The ML100K, a powerhouse in its category, is engineered for heavy-duty performance. With a robust engine and advanced air management system, it delivers a maximum output of 100 kW, making it ideal for high-demand operations. Features such as integrated instrument panels and real-time monitoring systems allow for efficient management and operational efficiency. The compact design of the ML100K ensures ease of transport and installation, while its durable construction guarantees longevity in rigorous environments.

The ML25K model targets small to medium-sized operations, offering a balance of power and portability. Generating 25 kW, it is perfect for contractors and small businesses that require reliable compressed air solutions without the added bulk of larger models. Key technologies in the ML25K include an advanced sound attenuation system that reduces noise levels significantly, making it suitable for urban job sites. Its user-friendly interface provides operators with essential data and performance insights at a glance, enhancing usability and productivity.

The ML50K serves as a midpoint between the ML25K and ML100K, providing 50 kW of power that caters to a broader range of applications. This model emphasizes versatility, supporting various attachments and tools to meet specific operational needs. Built with an eco-friendly engine design, the ML50K not only reduces emissions but also optimizes fuel efficiency. The inclusion of smart technology features such as remote monitoring capabilities allows businesses to oversee their equipment’s performance remotely, cultivating proactive maintenance strategies.

Each of these models is built with quality and reliability in mind, ensuring that they can withstand the rigors of demanding job sites. The Ingersoll-Rand ML100K, ML25K, and ML50K represent a commitment to innovation with user-centered design, emphasizing performance, efficiency, and sustainability. These models are primed to meet the challenges of modern industrial requirements while providing operators with the reliability they need. Whether for construction, manufacturing, or service industry applications, Ingersoll-Rand's ML series provides outstanding value and performance in compressed air solutions.
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