TABLE OF CONTENTS

SECTION

DESCRIPTION

PAGE

I.

SPECIFICATION INFORMATION

 

 

Operating Characteristics

2

 

Electrical Requirements

3

 

AJ-44T Electric - Left to Right

4

 

AJ-44T Electric - Right to Left

5

 

AJ-44T Gas - Left to Right

6

 

AJ-44T Gas - Right to Left

7

 

AJ-44T Steam - Left to Right

8

 

AJ-44T Steam - Right to Left

9

 

AJ-66T Electric - Left to Right

10

 

AJ-66T Electric - Right to Left

11

 

AJ-66T Gas - Left to Right

12

 

AJ-66T Gas - Right to Left

13

 

AJ-66T Steam - Left to Right

14

 

AJ-66T Steam - Right to Left

15

 

AJ-80T Electric - Left to Right

16

 

AJ-80T Electric - Right to Left

17

 

AJ-80T Gas - Left to Right

18

 

AJ-80T Gas - Right to Left

19

 

AJ-80T Steam - Left to Right

20

 

AJ-80T Steam - Right to Left

21

 

Side Loader (Left to Right) Dimensions

22

 

Side Loader (Right to Left) Dimensions

23

 

Side Loader (Installed) Dimensions

24

II.INSTALLATION & OPERATION INSTRUCTIONS

Installation Instructions

26

Curtain Installation Diagram

29

Deliming Operations

30

Side Loader Installation & Operation Instructions

31

Dishmachine Operating Instructions

32

Detergent Control

34

Striker Plate Limit Switch Installation Instructions

35

III.PREVENTATIVE MAINTENANCE

 

General Maintenance

37

 

Lubrication Chart for Drive Gear

38

 

Drive Motor Gear Reducer Preventative Maintenance

39

IV.

TROUBLESHOOTING

41

V.

PARTS SECTION

 

 

AJ-44T Control Box Assembly

44

 

AJ-66T/AJ-80T Control Box Assembly

46

 

Motor Overload Chart

48

 

Heater Box Assembly

49

 

Frame Weldments/Front Dress Panels

52

 

Prewash Plumbing Assembly

53

 

Incoming Plumbing Assembly

55

 

Incoming Plumbing Assembly (TG Series)

57

 

Solenoid Valve & Vacuum Breaker Repair Parts

58

 

Steam Unit Wash Tank Coil Assembly

59

 

Steam Plumbing (Left to Right Models)

60

 

Steam Plumbing (Right to Left Models)

61

 

Gas Coil Assembly (TG Models)

62

 

 

 

 

 

 

iii

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Jackson AJ-80TS, AJ-80TE, AJ-66TG, AJ-66TE, AJ-44TG, AJ-66TS, AJ-44TE, AJ-44TS technical manual Table of Contents

AJ-66TS, AJ-44TG, AJ-66TG, AJ-44TS, AJ-80TS specifications

The Jackson AJ series is well-known for its robust design and reliable performance in the realm of advanced air-jet weaving technologies. Among the various models, the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS stand out for their unique features, cutting-edge technologies, and versatility in textile production.

The AJ-80TE is designed for high-speed and efficient weaving, making it ideal for modern textile manufacturing. It offers an impressive production capacity while maintaining a high level of precision. This model incorporates a high-performance air-jet system that ensures quick replenishment of the weft yarn, significantly reducing downtime during production. With a robust construction, the AJ-80TE can handle a wide variety of fabrics, including heavier materials, ensuring adaptability and durability.

Similarly, the AJ-44TE model showcases advanced weaving capabilities with an emphasis on versatility. It is engineered to produce a broad range of textiles, from lightweight fabrics to more substantial materials. The innovative air-jet technology utilized in the AJ-44TE allows for smooth operation and enhanced fabric quality. Its user-friendly interface simplifies the setup process, enabling operators to switch between different fabric types with minimal effort.

The AJ-66TE model presents additional advancements, featuring a sophisticated control system that optimizes weaving patterns. This model is particularly noted for its precision in producing intricate designs, making it a perfect choice for high-end textile applications. Its energy-efficient design also contributes to lower operational costs, aligning with the industry's increasing focus on sustainable production practices.

Moving on to the AJ-80TS and AJ-44TS models, these machines integrate state-of-the-art technologies that enhance user experience and operational efficiency. Equipped with advanced sensors and automation features, these machines can monitor weaving conditions in real-time, ensuring consistent quality and minimizing fabric defects. The AJ-80TS is specifically tailored for larger production runs, while the AJ-44TS excels in versatility, accommodating a wide range of fabric specifications.

In summary, the Jackson AJ series, comprising the AJ-80TE, AJ-44TE, AJ-66TE, AJ-80TS, and AJ-44TS, represents the forefront of air-jet weaving technology. Their combination of robustness, versatility, and cutting-edge features makes them indispensable in modern textile manufacturing, fulfilling the demands for both efficiency and high-quality output. As the industry continues to evolve, these machines stand ready to meet new challenges, empowering manufacturers to push the boundaries of textile innovation.