GETTING STARTED

•Turn off the audio system. It is also advisable to disconnect the negative

(–) terminal of your vehicle’s battery whenever performing installation work.

•Before cutting, drilling or inserting any screw, check clearances on both sides of the planned mounting surface. Also check for any potential obstacles, such as window tracks and motors, wiring harnesses, etc. Check both sides of the vehicle, many vehicles are not symmetrical!

•Always wear protective eyewear.

SPEAKER INSTALLATION

Run speaker wire to the desired mounting location. If you are running wires into a door, use existing factory wiring boots whenever possible. If you are drilling new holes, file their edges and install rubber grommets into each hole. Then, cover the wires with a protective PVC sleeve and run them through the door jamb. Make sure that the wires will clear door hinges and other structures in the door. If you are unsure about any part of this process, please contact your JL AUDIO dealer for installation help.

!! WARNING

Double check the clearance for both speakers before proceeding. Many cars are different from one side to the other!

Select an even surface. Tightening a speaker onto an uneven surface can damage it. Use the supplied template to mark the desired mounting location. Mark the center and the outline of the mounting hole as well as the mounting screw positions. Before drilling or cutting on your interior panels, use a utility knife to cut any fabric, vinyl or leather from hole locations. These materials can easily be snagged by a drill or a saw, causing damage to the panel and possible bodily injury. Drill eight 1/8-inch (3 mm) holes for the speaker’s mounting screws at the positions you have marked. Also drill

a pilot hole in the center of the speaker mounting hole at this time. Then, using a saber saw, make the circular cut out for the speaker. File any rough edges. Insert the mounting clips with the flat side towards the speaker as shown in Diagram B (below).

It is absolutely vital that the speaker frame fits into the mounting hole cleanly. This must be checked prior to tightening the screws.

Do not force the frame into a hole that is too small. Do not tighten the speaker onto an uneven surface. This will damage your speakers. The speaker should also fit so that air does not leak around the mounting flange. Air leaks will cause a severe degradation in sound quality. Seal any air leaks with an automotive- grade sealant material.

Connect the speaker wires, observing

correct polarity, and install the speaker and grille tray as shown in Diagram A (page 5). Hand-tighten the screws evenly to avoid bending the speaker frame!

Break off small pieces of the supplied butyl adhesive putty and place them on the inside of each grille tray. This adhesive will hold the grille in place firmly and prevent rattling. Then insert the metal grille into the grille tray, squeezing gently around its edge until it seats firmly into the tray.

4

JL AUDIO ZR800-CW

Page 3 Page 5
Page 4
Image 4
JL Audio ZR800-CW owner manual Getting Started, Always wear protective eyewear, Speaker Installation
Page 3 Page 5

ZR800-CW specifications

The JL Audio ZR800-CW is a premium 8-inch subwoofer designed to deliver exceptional bass performance with remarkable clarity and power. This subwoofer is engineered for audiophiles who demand a high level of sound quality from their car audio systems. One of the distinguishing features of the ZR800-CW is its incredible power handling capability. It can handle up to 1,500 watts of peak power, which allows it to produce deep, thunderous bass without distortion.

The subwoofer employs a unique patented design known as the "Conventional Woofer" architecture, which ensures that the driver operates efficiently and effectively across a wide frequency range. This design minimizes distortion and maximizes output, making it ideal for both music enthusiasts and casual listeners alike. The ZR800-CW features a heavy-duty cast aluminum frame that provides structural integrity and rigidity, essential for reducing unwanted vibrations that can affect sound quality.

Another significant characteristic of the ZR800-CW is its advanced motor design. The subwoofer includes a high-temperature voice coil, which aids in heat dissipation, allowing for longer play times without compromising performance. This durability is enhanced by the use of a specially formulated thermal adhesive that helps maintain the integrity of the coil under extreme conditions.

The ZR800-CW also utilizes an innovative cone assembly crafted from strong and lightweight materials. This construction not only contributes to its responsiveness but also ensures that the subwoofer maintains accurate bass reproduction throughout its listening range. The integrated dust cap and the specially designed surround further enhance the longevity of the subwoofer while also improving its overall performance.

To top it off, the JL Audio ZR800-CW is designed for versatility in installation, fitting into various vehicle types and audio configurations. Its striking aesthetics, along with premium build quality, make it not just a performance component but also an appealing addition to any audio system. The JL Audio ZR800-CW subwoofer stands out in the market for its combination of high power handling, excellent build quality, and superior sound performance, making it a top choice for serious audiophiles looking to elevate their in-car listening experience.
Top Page Image Contents