Johnson Controls 356486-UUM-E-0109 Section V Service Information, How to Clean your Filter

356486-UUM-E-0109

Every time the external air filters are changed the following items should be visually inspected:

•Check combustion air and vent pipe for blockage or leakage.

•Check all components to be sure they are in good condition and that there are no obvious signs of deterioration.

•Check the drain lines to make sure there are no cracks or leaks.

•Check for dirt or lint on any surfaces or on components. Do not try to clean any of the surfaces or components. Cleaning of the fur- nace and its components must be done by a qualified service pro- fessional.

If during the inspection of your furnace, you find any of the following conditions:

•Excessive amounts of dust and lint on components.

•Damaged or deteriorated components or surfaces.

•Leaks or blockage in the vent pipe passages.

•Water on any surface inside or outside of the furnace.

Do not operate the furnace, call a certified dealer or servicing contractor to check or clean your furnace, or for more information if you have questions about the operation of your furnace.

If all components appear to be in good operating condition, replace the furnace access panels/doors. Turn ON the gas and electrical power supplies to the furnace, and set thermostat to the desired temperature.

How to Clean your Filter

High-velocity filters may be cleaned with a vacuum cleaner or washed with a garden hose. Be sure to shake off excess water and allow filter to completely dry before re-installing the filter.

Replace throw away filter(s) with the same size new filter(s). Throw away filter(s) may be replaced with cleanable filter(s) at this time.

BLOWER CARE

Even with good filters properly in place, blower wheels and motors will become dust laden after months of operation. The entire blower assem- bly should be inspected annually. This service must be performed by a qualified service agency.

NOTE: The spring-loaded safety cut-off switch, mounted at the blower deck will automatically cut off the electrical power supply to the furnace when the furnace blower access panel/door is removed. As a safety precaution, all electrical power and the gas supply to the furnace should be turned off before servicing.

Make sure you DO NOT move the clip on weight on the indoor fan wheel when cleaning the wheel. This weight is used to balance the wheel. Moving the weight will cause the fan wheel to vibrate.

MOTOR LUBRICATION

The motors in these furnaces are permanently lubricated, and do not require periodic oiling.

SECTION V: SERVICE INFORMATION

TROUBLESHOOTING PROBLEMS

If your furnace is not operating correctly, the following visual checks should be made before contacting your local contractor, dealer, or ser- vice provider.

1.Check that electrical power to the furnace is turned on.

2.Check that the manual gas shut-off valve in the gas piping supply is turned to the ON position. Refer to Figure 9.

3.Check that the ON/OFF switch on the gas valve is turned to the ON position. Refer to Figures 8, 7 or 8.

4.Check that the furnace blower access panel/door is correctly posi- tioned. The electrical power supply will be cut off if this door is removed.

FURNACE CONTROL DIAGNOSTICS

The furnace has built-in, self-diagnostic capability. If a system problem occurs, a blinking LED shows a fault code. The LED can flash red, green or amber to indicate various conditions. It is located behind a clear view port in the blower compartment door.

The control continuously monitors its own operation and the operation of the system. If a failure occurs, the LED will indicate the failure code. If the failure is internal to the control, the light will stay on continuously. In this case, the entire control should be replaced, as the control is not field repairable.

Flash sequence codes 1 through 10 are as follows: LED will turn “ON” for 1/4 second and “OFF” for 1/4 second. This pattern will be repeated the number of times equal to the code. For example, six “ON” flashes equals a number 6 fault code. All flash code sequences are broken by a 2 second “OFF” period.

SLOW GREEN FLASH: Normal operation.

DOUBLE AMBER FLASH: Normal heating operation - Modulating Fur- nace Models Only

SLOW AMBER FLASH: Normal operation with call for heat.

RAPID RED FLASHES: There is a problem with the operation of this furnace. Contact your local dealer, contractor or service provider.

FURNACE MAINTENANCE - DEALER/CONTACTOR

The furnace should be cleaned and adjusted by a certified dealer or qualified service contractor once a year or before the start of every heating season. The following items must be cleaned and serviced or replaced if there are signs of deterioration.

1.The vent terminal.

2.The furnace vent and combustion air intake passageways. Should it be necessary to service the vent/air intake system, the manufac- turer recommends this service be conducted by a qualified service agency. The operation of this appliance requires the reassembly and resealing of the vent/air intake system.

3.The furnace burners, ignitor and flame sensor.

4.The condensate collection and disposal system. If any disassem- bly of components containing flue or vent gases is required, a qualified service agency must perform the service.

5.Heat exchanger assembly.

6.Induced draft motor assembly.

REPLACEMENT PARTS LIST

All components, assemblies, accessories, and replacement parts for this furnace are available through qualified service agencies. It is not recommended that the user purchase, install, or replace any compo- nents of this furnace. Contact your local contactor, dealer, or service provider for additional information.

WIRING DIAGRAM

The unit wiring diagram may be found on the inside of one of the access panels on the furnace. It is intended for reference only. If service is required, contact your local contactor, dealer, or service provider.

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