Repair instructions

Faults and causes

Score marks on the piston (A)

1. Incorrect carburettor setting. Too high over- speed.

2. Too low octane fuel.

3. Too low or incorrect oil in the fuel.

Carbon build-up (B)

1. Incorrect carburettor setting. Too low over- speed.

2. Too much or incorrect oil in the fuel.

Piston ring breakage

1. Excessive engine speed.

2. Piston ring worn out.

3. Oversized piston ring groove. (See figure 59)

7.23 Piston and cylinder – refitting

1

Lubricate the little end bearing with two-stroke oil and insert it in the connecting rod (see figure 60).

2

Fit the piston with the arrow pointing towards the exhaust port. Push the gudgeon pin in and fit the circlips. NOTE! Use new wire fuses (see figure 60).

3

Fit the intake manifold on the cylinder, with insula- ting plate (4 screws).

4

Lubricate the piston ring and piston with two-stroke oil.

5

Fit new cylinder base gaskets. Lower the cylinder over the piston carefully.

6

Fit the cylinder bolts, tightening them in diagonal pairs to a torque of 13–15 Nm.

NOTE!

It is very important that there are no leaks in the inlet system, otherwise the engine may seize.

AB

Fig 59

Fig 60

Fig 61

English – 47

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Image 46
Jonsered CS 2240 manual Piston and cylinder refitting, Faults and causes Score marks on the piston a, Carbon build-up B

CS 2240 specifications

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