TYPICAL INSTALLATION SEQUENCE

See the page numbers references in the following steps for detailed procedures. The typical sequence of installation follows, however, each installation is unique resulting in variations to those described.

Step 1. (page 8) Preparation - Plan and install gas line, venting system and ßoor protection (if necessary).

Step2.(page8)Removeoutercarton. Remove inner packages and packing materials and set aside.

Step 3. (page 8) Remove stove from pallet and place into positioned where unit is to be installed.

Step4. (page 8)Remove front glass enclosure from stove and set aside.

Step 5. (page 8) Remove packaged materials from inside Þrebox and set aside (log set, bag of embers and NG to LP conversion kit).

Step 6. (page 9) Remove cardboard packaging material from beneath relief door and discard.

Step 7. (page 9) Install LP Conversion kit (if necessary). Install any optional accessories (excluding Þrescreens).

Step 8. (page 9) Install lower access door. Step 9. (page 9) Venting System Installa- tion.

Step 10. (page 13) Connect gas supply line to the appliance. Purge Air.

Step 11. (page 13) Install log set, ember strip and embers.

Step 12. (page 14) Reinstall front glass enclosure.

Step 13. (page 14) Test all connections for leaks (factory and Þeld).

Step 14. (page 14) Check appliance for proper operation.

Step 15. (page 15) Adjust burner to ensure proper ßame appearance.

Step 16. (page 16) Install stove top, trivet and ash lip.

DETAILED INSTALLATION STEPS

Step 1: PREPARATION - Plan and install gas lineandßoorprotection(ifnecessary-seeFloor Protection, page 5).

Gas Supply Line (reference Figure 18 on page

13)- Installing a gas supply line from the fuel supply to the appliance involves numer- ous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualiÞed should attempt sizing or installing gas piping.

The gas supply line should be plumbed from the fuel source to the area where the appliance is to be installed per requirements outlined in NFPA 54 - latest edition (USA) and B149 - latest edition (Canada).

8

The proper gas line diameter must be used to run from the supply regulator (at the gas company meter) to the appliance. Never use galvanized or plastic pipe. Refer to table 6 for suggested sizing of the gas supply line if black iron pipe is being used.

The gas supply line should be connected to the appliance at step 10.

Suggested Sizing of Black Iron Pipe

Schedule 40 - Pipe Supply Line

 

Schedule 40 Pipe

Schedule 40 Pipe

Inside Diameter (Inches)

Length (Feet)

 

 

Natural

Propane

 

 

Gas

Gas

 

 

 

0-10

1/2

3/8

 

 

 

10-40

1/2

1/2

 

 

 

40-100

1/2

1/2

 

 

 

100-150

3/4

1/2

150-200

3/4

1/2

 

 

 

Table 6

 

 

 

 

 

IMPORTANT NOTE: If propane is used, be aware that if the tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling. Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel delivery (which can result in sooting or other malfunc- tions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.

Step 2: REMOVE PACKAGING - Remove the large outer carton. Remove all the inner packages and packing materials and set aside. To remove the ember strip package below the stove body, carefully cut the 2 plastic ties using scissors.

Step 3: REMOVE FROM PALLET -

A. Remove the trivet, then the cast iron stove top by carefully lifting them up and off and setting them aside (READ CAUTION BELOW).

CAUTION: THECASTIRONSTOVETOPISVERY HEAVY AND MAY REQUIRE A MINIMUM OF TWO PEOPLE TO LIFT; ONE PERSON ON EACH SIDE (THE CI1500 SERIES CAST TOP WEIGHS ~20 POUNDS AND THE CI2500 SERIES CAST TOP WEIGHS ~40 POUNDS).

B. Remove stove body from pallet (READ

CAUTION BELOW).

CAUTION:THESTOVEBODYISVERYHEAVY. THE USE OF A HEAVY DUTY ESCALARA (STAIR STEP HAND TRUCK) IS RECOMMENDED FOR LIFTING THE STOVE BODY.

Remove the screws and support plate which secure the stove legs to the pallet. Lift stove off of the pallet and place it into position (where unit is to be installed).

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Note: Install Leg Leveling Bolts if Necessary: The four leg leveling bolts (included in literature package), are provided for leveling the stove if necessary. To install, thread the bolts into the existing holes in the bottom of each leg. Turn the leveling bolts to adjust for correct height.

Step 4: REMOVE FRONT GLASS ENCLOSURE PANEL - Remove the front glass enclosure from stove as follows:

WARNING: HANDLE GLASS WITH EXTREME CARE! THE GLASS PANEL IS SUSCEPTIBLE TO DAMAGE — DO NOT SCRATCH WHILE HANDLING OR WHILE REINSTALLING THE GLASS ENCLOSURE PANEL.

WARNING: NEVER OPERATE APPLIANCE WITHOUTTHEFRONTGLASSENCLOSURE PANEL IN PLACE AND SECURE.

A. Locate and open the 2 latches below the stove body (See Figure 6).

Open both Latches as shown.

Figure 6

B. Reach under the bottom front of the front glass enclosure and pull it forward as shown in Figure 7.

Figure 7

C.Liftglassassemblyupandoutandcarefully set aside in a safe place (see Figure 8).

Figure 8