APPENDIX A - CONTROL MODULE
A.5 Operation
Module continuously monitors boiler water temperature and fires or shuts off burner based on this temperature data.
1.When “Call for Heat” occurs, control enables circulator and monitors boiler water temperature to determine whether thermostat can be satisfied without firing burners.
2.Control determines burner operation is required,
module proceeds to start burner (see state codes list) and heats water in boiler until setpoint temperature is achieved or thermostat is satisfied. .
3.Burner is
4.Circulator is turned on throughout “Call for Heat.”
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| Table 6 - Operation State Codes | ||
State |
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Code | Definition |
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| Explanation |
Number |
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| Idle |
| Standby - no call for heat | |
1 | Circulator |
| Heat request present. Boiler temperature sufficiently high to run circulator | |
|
| pump only. |
| |
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|
| |
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|
|
| |
4 |
| System is purging before ignition trial; includes Pilot Valve circuit diagnostics. | ||
6 | Spark |
| System sparking. Flame is not present up to 13 seconds | |
7 | Flame stabilization |
| Flame signal is being established. Variation in signal is allowed during this | |
| state, flame must be stable at end of period | |||
|
|
| ||
8 | Running |
| System is running. Flame signal must be present. | |
9 |
| System is purging at end of call for heat | ||
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|
|
| |
| Retry Recycle Delay |
| Successful ignition was not detected, and delay is called before retry. | |
10 |
| Flame signal was lost during state 7 or 8, and delay is called before retry (32 | ||
|
|
| second delay) |
|
13 | Soft |
| Soft lockout duration is one hour, may override with manual reset. | |
14 | Hard |
| Manual reset is required for hard lockout | |
15 | Wait for limit to close |
| Possible thermostat call for heat; limit switch is open. | |
|
|
| Flame signal sensed before trial for ignition. Appropriate alarm is sent. | |
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|
|
| OR |
16 | Flame out of sequence |
| Flame signal sensed out of sequence during post purge. Appropriate alarm is s | |
|
|
| ent. | OR |
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|
| Flame signal present when not expected. Appropriate alarm is sent. | |
| Pilot valve diagnostics |
| Pilot valve circuitry diagnostics during | |
| Current leakage detection |
| Self check performed at start up, again at beginning of heat cycle, and during | |
17 |
| “Wait for Recovery “ State. | ||
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| |||
| Wait for recovery |
| Self check performed at start up, again at beginning of heat cycle, and during | |
|
| “Wait for Recovery “ State | ||
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| ||
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| Control has signaled damper/pressure switch | |
18 | Wait for damper to open |
| to close, and is waiting for completion. | |
| If damper/pressure switch does not close within 60 seconds, control goes to | |||
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| State 20. |
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| Damper is closed and control waits for damper to open. | |
19 | Wait for damper to close |
| Checked at beginning of heat cycle before opening damper. | |
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| If damper does not open in 60 seconds, control goes to State 21. | |
20 | Wait for damper to open |
| Damper has not opened (end swich not closed) at beginning of heat cycle. | |
(Failed close) |
| Alarm message is sent, control is NOT in lockout. | ||
|
| |||
21 | Wait for damper to close |
| Damper has not closed despite actuator | |
(Failed open) |
| Alarm message is sent, control is NOT in lockout. | ||
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