LG Electronics 42CS560-ZD Total Assembly line process, Function Check, Adjustment Preparation

3.4.Function Check

(1)Check display and sound

-Check Input and Signal items. (cf. work instructions)

1)TV

2)AV

3)COMPONENT1/2 (480i)

4)RGB (PC : 1024 x 768 @ 60hz)

5)HDMI

6)PC Audio In

* Display and Sound check is executed by remote control.

<Caution> Not to push the INSTOP key after completion if the function inspection.

4. Total Assembly line process

4.1. Adjustment Preparation

·W/B Equipment condition CA210

-CCFL/EEFL -> CH 9, Test signal : Inner pattern(80 IRE)

-LED -> CH 14, Test signal : Inner pattern(80 IRE)

·Above 5 minutes H/run in the inner pattern. (“power on” key of adjustment remote control)

Cool	13,000	K	X=0.269(±0.002)
			Y=0.273(±0.002)	<Test Signal>
Medium	9,300	K	X=0.285(±0.002)	Inner pattern
			Y=0.293(±0.002)	(204 gray,80 IRE)
Warm	6,500	K	X=0.313(±0.002)
			Y=0.329(±0.002)

·Edge LED W/B Table in process of aging time(Only LGD Module)

CA210 : CH14, Test signal : Inner patter (80 IRE)

	Aging Time	Cool		Medium		Warm
GP2R	(Min.)	X	Y	X	Y	X	Y
		269	273	285	293	313	329
1	0-2	279	288	295	308	319	338
2	3-5	278	286	294	306	318	336

*Auto-control interface and directions

1)Adjust in the place where the influx of light like floodlight around is blocked. (illumination is less than 10 lux).

2)Adhere closely the Color Analyzer (CA210) to the module less than 10cm distance, keep it with the surface of the Module and Color Analyzer’s Prove vertically.(80º ~ 100º).

3)Aging time

-After aging start, keep the power on (no suspension of power supply) and heat-run over 15minutes.

-Using ‘no signal’ or ‘full white pattern’ or the others, check the back light on.

•Auto adjustment Map(RS-232C) RS-232C COMMAND

[CMD ID DATA]

Wb		00	00		White Balance Start
Wb		00	ff		White Balance End
	RS-232C COMMAND					MIN		CENTER			MAX
		[CMD ID DATA]					(DEFAULT)
		Cool	Mid	Warm			Cool		Mid	Warm
R Gain		jg	Ja	jd		00	172		192	192	255
G Gain		jh	Jb	je		00	172		192	192	255
B Gain		ji	Jc	jf		00	192		192	172	255
R Cut							64		64	64	128
G Cut							64		64	64	128
B Cut							64		64	64	128

** Caution **

Color Temperature : COOL, Medium, Warm.

One of R Gain/G Gain/ B Gain should be kept on 0xC0, and adjust other two lower than C0.

(when R/G/B Gain are all C0, it is the FULL Dynamic Range of Module)

*Manual W/B process using adjusts Remote control.

•After enter Service Mode by pushing “ADJ” key,

•Enter White Balance by pushing “G” key at “8. White Balance”.

3	6-9	277	285	293	305	317	335
4	10-19	276	283	292	303	316	333
5	20-35	274	280	290	300	314	330
6	36-49	272	277	288	297	312	327
7	50-79	271	275	287	295	311	325
8	80-149	270	274	286	294	310	324
9	Over 150	269	273	285	293	309	323

EZ ADJUST

0.Tool Option1

1.Tool Option2

2.Tool Option3

3.Tool Option4

4.Tool Option5

5.Country Group

6.Area Option

7.ADC Calibration

8. White Balance

9.10 Point WB

10.Test Pattern

11.EDID D/L

12.Sub B/C

13.Touch Sensitivity Settin

White	Balance
Color Temp.	Cool
R-Gain	172
G-Gain	172
B-Gain	192
R-Cut	64
G-Cut	64
B-Cut	64
Test-Pattern	ON
Backlight	100
Reset	To Set

* Connecting picture of the measuring instrument

(On Automatic control)

Inside PATTERN is used when W/B is controlled. Connect to auto controller or push Adjustment R/C POWER ON -> Enter the mode of White-Balance, the pattern will come out

Full White Pattern CA-210

COLOR

ANALYZER

TYPE: CA-210

RS-232C Communication

*After done all adjustments, Press “In-start” key and compare Tool option and Area option value with its BOM, if it is correctly same then unplug the AC cable. If it is not same, then correct it same with BOM and unplug AC cable. For correct it to the model’s module from factory Jig model.

*Push the “IN STOP” key after completing the function inspection. And Mechanical Power Switch must be set “ON”.

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