iii

SAFETY

iii

WELDING SPARKS can cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot

materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been “cleaned”. For information, purchase “Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances”, AWS F4.1 from the American Welding Society (see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate cir- cuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

CYLINDER may explode if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the process used and properly operating regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association 1235 Jefferson Davis Highway, Arlington, VA 22202.

FOR ELECTRICALLY powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer’s recommendations.

Mar ‘95

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Lincoln Electric IM628 manual Cylinder may explode if damaged

IM628 specifications

The Lincoln Electric IM628 is a cutting-edge industrial welding machine designed to meet the rigorous demands of various welding applications. With its robust features, advanced technologies, and innovative design, the IM628 stands out as a top choice for professionals in the manufacturing sector.

One of the main features of the Lincoln Electric IM628 is its multi-process capability. This versatile machine supports various welding processes, including MIG, TIG, stick, and flux-cored welding. This flexibility allows it to adapt to different materials and project requirements, making it suitable for a wide range of industrial applications.

Another significant characteristic of the IM628 is its user-friendly interface. The machine is equipped with a digital display and intuitive controls, which simplify the setup and operation for welders of all skill levels. The clear interface provides real-time feedback on settings, ensuring precision in the welding process and reducing the likelihood of errors.

In terms of power and performance, the IM628 boasts a high duty cycle, allowing for extended operation without overheating. With its powerful inverter technology, the machine delivers consistent arc stability and optimal performance across various welding tasks. Users can expect smooth operation and enhanced productivity, making it an ideal choice for high-volume environments.

Additionally, the IM628 incorporates advanced features such as automated settings and memory functions. Welders can save frequently used parameters, allowing for quick transitions between different jobs. This not only streamlines the process but also ensures repeatable results, which is crucial in production settings.

Safety is another priority for the IM628, with integrated features designed to protect both the operator and the machine. Overvoltage and thermal overload protection help to prevent damage and ensure safe operation. Furthermore, the machine is built with durable materials designed to withstand the demands of tough working conditions, enhancing its lifespan and reliability.

In conclusion, the Lincoln Electric IM628 is a versatile and powerful welding machine that combines advanced technology, user-friendly design, and robust safety features. Its multi-process capability and high duty cycle make it suitable for diverse applications, while its intuitive controls and automated functions improve efficiency and ease of use. For professionals seeking reliable performance and exceptional weld quality, the IM628 represents a solid investment in welding technology.