E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

 

 

Welding current too great or too

1. “Current Control” shaft and han-

1. With current control against the

small compared to indication on the

dle may have turned slightly in

minimum stop, set pointer to with-

dial.

the insulated bushing of the cur-

in 1/8” of the last scale division.

 

 

rent control brushholder, caused

 

 

 

by turning handle too hard against

 

 

 

one of the stops.

 

 

 

2. Exciter output low causing low

2. Check for shorts in exciter arma-

 

 

output compared to dial indica-

ture with growler.

 

 

tion.

 

 

 

3. “Current Control” set to minimum

3. Check to see that series field is

 

 

and welder output so great that

properly connected and not short-

 

 

engine stalls when arc is struck.

ed.

Welder has output and no control

1. Local/Remote switch is in wrong

1. Place switch in “LOCAL” position

 

position.

to control output at the welder.

 

 

Place switch in “REMOTE” posi-

 

 

tion to control output remotely.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SAE-400

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Lincoln Electric IM869-D manual Troubleshooting