Lincoln Electric IM869-D

NOTES

SAE-400

Contents

Main OPERATORS MANUAL SAE-400 DC ARC WELDING POWER SOURCE IM869-D Safety Depends on You FOR ENGINE powered equipment. i Mar 95 ELECTRICAND MAGNETIC FIELDS may be dangerous ii ELECTRICSHOCKcan kill. FUMES AND GASES can be dangerous. iii Jan, 07 FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. WELDING and CUTTING SPARKS can cause fire or explosion. iv Mar. 93 PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR vv Thank You Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration vi TABLE OF CONTENTS vi A-1 OUTPUT - WELDER AND GENERATOR TECHNICAL SPECIFICATIONS - SAE-400 (K1278-7, K1278-9) INPUT - DIESEL ENGINE RATED OUTPUT - WELDER PHYSICAL DIMENSIONS A-2 SAFETY PRECAUTIONS LOCATION/VENTILATION STACKING ANGLE OF OPERATION LIFTING PRE-OPERATION ENGINE SERVICE ENGINE OIL A-4 DIESEL FUEL ONLY ENGINE COOLING SYSTEM ENGINE BREAK-IN PERIOD BATTERY CONNECTION DIESEL FUEL SPARK ARRESTER A-5 A-5 WELDING OUTPUT CABLES MACHINE GROUNDING B-1 GENERAL DESCRIPTION OPERATING INSTRUCTIONS SAFETY INSTRUCTIONS ARC RAYS can injure eyes and burn skin. FUMES AND GASES can be dangerous to your health. B-2 B-2 RECOMMENDED APPLICATIONS DESIGN FEATURES AND ADVANTAGES DUTY CYCLE B-3 B-3 ENGINE CONTROLS WELDER CONTROLS B-4 REMOTE CONTROL AUXILIARY POWER CONTROLS B-5 ENGINE OPERATION WARNING STARTING INSTRUCTIONS See additional warning information at the front of this operators manual. STOPPING THE ENGINE TYPICAL FUEL CONSUMPTION C-1 ACCESSORIES C-1 D-1 ROUTINE MAINTENANCE ENGINE AIR FILTER PERIODIC MAINTENANCE D-2 PRE FILTER / WATER SEPARATOR D-3 WATER SEPARATOR ELEMENT FUEL PRE-FILTER/WATER SEPARATOR ASSEMBLY D-4 GFCI RECEPTACLE TESTING AND RESET- TING PROCEDURE SPARK ARRESTOR E-1 HOW TO USE TROUBLESHOOTING GUIDE E-2 (SYMPTOMS) POSSIBLE E-3 (SYMPTOMS) POSSIBLE E-4 (SYMPTOMS) POSSIBLE Page WIRING DIAGRAMS Page Page Page F-5 DIMENSION PRINT M8869-36 F-5 Page Page AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO