Merco Savory CG-30 Operation Instructions, Initial Start-Up, Cleaning & Maintenance Instructions

OPERATION INSTRUCTIONS

WARNING

HOT SURFACES ARE PRESENT. USE CAUTION WHILE OPERATING

INITIAL START-UP

1.Remove left side panel.

2.Open gas supply shut-off valve and light both pilots.

3.Set Bun-Toast switch to TOAST position for two- sided toasting or BUN position for one-sided toasting.

4.Turn thermostat knob to mid point.

5.Set On-Off switch to ON position.

6.After ignition of both burners replace left side panel.

NOTE:

A FIVE MINUTE COMPLETE SHUT-OFF PERIOD IS REQUIRED BEFORE RELIGHTING.

SHUT DOWN INSTRUCTIONS:

1.Turn On-Off switch to OFF position.

2.Close gas supply shut-off valve.

Thermostat: Savory toasters are factory adjusted to deliver medium brown toast with the thermostat set at the midway position, using day old bread under normal atmospheric conditions. A lower setting will produce a lighter color. Adjust in half-step increments to determine the setting necessary to produce the correct heat and color for your product. Constant temperature will be maintained by the thermostat. Further adjustments are not necessary unless the toasting product is changed.

Burners: Factory installed orifices maintain the correct flame ratio of approximately 60% of the full input to the front burner. The remaining 40% goes to the rear burner, with a maximum total of 32,000 BTU for natural gas and 27,000 BTU for propane gas.

On-Off Switch: Both the conveyor belt and the gas supply to the burners is controlled by this On-Off Switch. The OFF position shuts off the conveyor motor and the gas supply to the burners. In the ON position, the conveyor motor rotates the conveyor and energizes the solenoid coils to permit gas flow to the burners.

Bun-Toast Switch: The Toast position opens the gas supply to both burners and must be used for two-sided toasting. The BUN position reduces the gas supply to the rear and is used for one-sided toasting of a product.

Pressure Regulator: Maintains a constant natural gas output pressure when a level above 4” w.c. is present at the input. Propane gas requires a different regulator to maintain the required 10” w.c. pressure.

CLEANING & MAINTENANCE INSTRUCTIONS

CAUTION: DISCONNECT POWER SUPPLY TO APPLIANCEBEFORE CLEANING OR SERVICING.

Savory toasters are designed for easy cleaning and minimum maintenance. The lustrous outer surface need nothing more than a daily wiping with a soft damp cloth. The receiving tray should be removed daily and wiped with a soft damp cloth to remove any crumb build-up. If however, an excessive amount of grease or dirt is allowed to collect, a non-abrasive cleaner (hot sudsy water) may be used.

Do not use abrasive cleaners on any part of this toaster. This will cause damage to the finish of the unit.

WARNING: Care must be taken to prevent water or cleaning compounds from getting on the internal parts, especially the switches on the control panel. Do not immerse this toaster in water or spray water directly onto any part of this toaster, as this will cause damage to the internal workings, shorten its lifespan and may CAUSE PERSONAL INJURY.

PRODUCT CARRIERS:

The product carriers must be removed for cleaning. Position the product carrier midway in the front of the machine, Press one carrier chain to the side to allow carrier chain pins to slip out of the holes in the side of the carrier. Clean carriers by boiling in a soap solution. Straighten any bent wires before replacing. Replace carriers by inserting carrier chain pins through holes on the side. Press chain on the other side away from the carrier to achieve the clearance. Guide carrier pins directly under the blank space on the carrier chain created by the master link. Be sure pins enter the proper holes and that the carriers are properly aligned.

LUBRICATION:

Savory toasters require lubrication on the carrier chains only. Periodic lubrication of the carrier chain with a colloidal graphite lubrication (Savory chain lubricant Part #30042) will prevent stiffness and rust.

SERVICE: Contact the Merco/Savory Factory, at the numbers and address listed on last page of this manual for autho- rized maintenance and repair on this toaster.

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