MAINTENANCE
Apply two thin layers of adhesive using a short bristle brush, in a circular pattern on both the backside of the patch and the patch area on the boat. Allow the first layer to dry completely (approximately 15 minutes) before applying the second layer. The second layer should dry until tacky, then apply the patch to the prepared area and press down firmly. Using a smooth object (the back of a tablespoon works well), force out any air bubbles that may have been trapped under the patch, working from the center of the patch to the outside.
After removing the masking tape, use solvent to clean up any excess glue, then place a 4 ‑ 5 pound weight onto the patch and allow 24 hours drying time before pressurizing the repaired air chamber.
Air Chamber Repair ‑ PVC Fabric
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WARNING
Avoid serious injury or death from a fire, explosion or poisoning. The glues and solvents used for repairing inflatables are toxic and highly flammable. As a safety precaution, always work outdoors or in an area that is well‑ventilated, and away from any open flames, sparks, or appliances equipped with pilot lights. Breathing the vapors or exposure to the skin may be hazardous to your health. Avoid breathing the vapors and contact with skin and eyes by wearing a carbon filter respirator and protective gear over all exposed areas of the body.
The repair kit which comes with the boat is a one part glue operation and should be used for emergency minor repair. For a permanent repair, a two part adhesive for PVC fabric should be used. This two part adhesive and patching materials for PVC fabric are available from Mercury Marine.
Small tears and punctures in the air chambers which are 1 cm (0.393 in.) or less, can be repaired in an emergency. Larger areas, or if the patch will overlap a seam, should be patched by a professional repair technician at an inflatable repair station. Contact your local Mercury dealer for the nearest inflatable repair station.
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