Mercury Marine 898393001 manual Maintenance

Models: 898393001

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MAINTENANCE

For the best results when gluing, the relative humidity should be less than 60%, ambient air temperature should be between 18 °C to 25 °C (65 °F to 77 °F) and not in direct sunlight.

Cut out a patch large enough to overlap the damaged area by 38 mm (1.5 in.) on all sides. Center the patch over the damaged area, and with a pencil trace the outline of the patch. Apply masking tape around the perimeter of the outlined patch area to ensure a tight and clean glue line.

Clean the patch area on the boat as well as the backside of the patch with M.E.K. (methyl ethel ketone) patching solvent and cleaner. Keep solvent off skin. After applying the solvent, you will notice that the area will become tacky. This tackiness ensures good glue adhesion.

ONE PART GLUE (EMERGENCY REPAIRS ONLY)

Follow the directions on the cement tube.

TWO PART ADHESIVE

Mix a batch of adhesive according to the mixing directions provided with the two part adhesive. Keep adhesive off skin. When the adhesive is fully mixed, it must sit for a short time to activate the catalyst. Failure to do so will create poor fabric adhesion.

Apply three thin layers of adhesive with a short bristle brush, in a circular pattern on both the backside of the patch and the patch area on the boat. Allow each layer to dry for 510 minutes before applying the next layer. After applying the third layer, wait 510 minutes and then apply the patch to the prepared area and press down firmly. Using a smooth object (a back of a tablespoon works well), force out any air bubbles that may have been trapped under the patch, working from the center of the patch to the outside.

After removing the masking tape, place a 45 pound weight onto the patch and allow 24 hours drying time before pressurizing the repaired air chamber.

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Mercury Marine 898393001 manual Maintenance