Electrical Diagram | Miller Electric XLT 135, XLT 165 instruction

SECTION 6 − ELECTRICAL DIAGRAM

(NEUTRAL)

194 324

Figure 6-1. Circuit Diagram For 115 VAC Model

OM-198 076 Page 27

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Image 31

Miller Electric XLT 135, XLT 165, XLT 165, XLT 135 warranty Electrical Diagram, Circuit Diagram For 115 VAC Model

Contents

April OM-198 076AProcesses DescriptionPage Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding Hazards Buildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyes Principal Safety Standards About Pacemakers EMF Information LES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Securite − Lire Avant Utilisation UN Choc Électrique peut tuer LE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut Information sur les champs électromagnétiques Principales normes de sécuritéConsignes relatives aux stimulateurs cardiaques Specifications − SpecificationsVAC Model Overheating Duty Cycle And OverheatingOutput Duty Cycle % Output Amperes Volt-Ampere Curves Installing Welding Gun Installing Work Clamp − Installation Changing Polarity Process/Polarity Table Regulator/flowmeter and CO2 cylinder CO2 Gas Installing Gas SupplyFlow Adjust CO2 Adapter Customer Sup- plied Up to 200 ft 61 m Rating LabelGrounded Receptacle Volt, 20 ampere individual See Section Do not move or operate unit where it could tipPlug Receptacle Adjusting Hub Tension Electrical Service Guide For 230 VAC ModelInstalling Wire Spool And Adjusting Hub Tension Standard Wire Spool 8 Lb Wire Spool 4 Threading Welding Wire Controls Voltage SwitchPower Switch OM-198 076 − Operation Weld Parameters For 115 VAC Model Weld Parameters For 230 VAC Model Drive Motor Protection − Maintenance &TROUBLESHOOTINGRoutine Maintenance Overload Protection Turn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Disconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableDoes not run Circuit Diagram For 115 VAC Model − Electrical Diagram Circuit Diagram For 230 VAC Model Typical MIG Process Connections − MIG Welding Gmaw Guidelines Select Voltage Typical MIG Process Control SettingsWire Size Amperage Range Select Wire Size Recommendation Wire Speed Holding And Positioning Welding Gun ShortNormalLong Conditions That Affect Weld Bead ShapePush Perpendicular Drag Short Normal Long Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive Penetration Troubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Direction Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Base metal to move Application Common MIG Shielding GasesFlat & Horizontal1 Fillet Main Assembly − Parts List Dia Part Description Quantity Mkgs Gun 024 .6 and .030/.035 .8 042024 .6 and .045 Page Warranty Owner’s Record

Miller Electric XLT 135, XLT 165 warranty Electrical Diagram, Circuit Diagram For 115 VAC Model

Models: XLT 135, XLT 165 XLT 165, XLT 135

SECTION 6 − ELECTRICAL DIAGRAM

Figure 6-1. Circuit Diagram For 115 VAC Model