General Cutting

WARNING

For straight or contour cutting from an edge,

MAINTENANCE

line the blade up with your cutting line.

 

 

 

 

 

 

 

 

 

 

 

Before the blade contacts the workpiece,

 

 

To reduce the risk of explosion,

grasp the handle firmly and pull the trig-

 

 

electric shock and property dam-

ger. Then guide the tool along your cutting

 

 

age, always check the work area for

line. Always hold the shoe flat against the

 

 

hidden gas pipes, electrical wires

workpiece to avoid excessive vibration.

 

 

or water pipes when making blind

Cutting Metals

 

 

 

or plunge cuts.

 

1. Insert the blade into the tool.

Begin cutting at a slow speed, gradually

 

 

With the teeth facing downward, hold the

increasing speed as you cut. When cutting

 

 

into metals or hard materials that can not be

 

 

tool as shown in Column A, resting the

cut from an edge, drill a starting hole larger

 

 

edge of the shoe on the workpiece.

than the widest part of the blade.

 

 

With the teeth facing upward, hold the

 

 

 

 

 

tool as shown in Column B, resting the

Plunge Cutting

 

 

 

edge of the shoe on the workpiece.

 

2.

With the blade just above the workpiece,

Your MILWAUKEE Sawzall® is ideal for

 

 

pull the trigger. Using the edge of the

plunge cutting directly into surfaces that can

 

 

 

 

shoe as a pivot, lower the blade into the

not be cut from an edge, such as walls or

 

 

 

 

workpiece, as shown.

floors. Plunge cutting may be done two ways

 

 

3. As the blade starts cutting, raise the

depending on how the blade is inserted.

 

 

handle of the tool slowly until the shoe

Column A shows how to plunge cut with the

 

 

 

 

rests firmly on the workpiece. Then

teeth of the blade facing downward. (When

 

 

 

 

guide the tool along the cutting line for

attempting to plunge cut in this manner, shoe

 

 

 

 

the desired cut.

must be moved all the way out, as shown.)

 

 

NOTE: To make plunge cutting easier, use

Column B shows how to plunge cut with the

a heavy gauge blade and install the blade

teeth of the blade facing upward. Do not

with the teeth facing upward as shown in

plunge cut into metal surfaces (see "Cutting

Column B.

Metals").

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 5

A

 

 

B

WARNING

To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.

Keep your tool, battery pack and char- ger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for:

Lubrication

Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)

Electrical inspection (battery pack, charger, motor)

Testing to assure proper mechanical and electrical operation

Maintaining Tool

If the tool does not start or operate at full pow- er with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.

WARNING

To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to flow inside them.

Cleaning

Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gaso- line, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible sol- vents around tools.

Repairs

For repairs, return the tool, battery pack and charger to the nearest service center listed on the back cover of this operator's manual.

ACCESSORIES

WARNING

Always remove battery pack before changing or removing accessories. Only use accessories specifically recommended for this tool. Others may be hazardous.

For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center listed on the back cover of this operator’s manual.

See Pages 30 & 31 for a listing of Super Sawzall® Blades.

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Milwaukee 18 Volt Sawzall manual Maintenance, Accessories