Milwaukee 2403-20 manual General Power Tool Safety Warnings, Work Area Safety, Electrical Safety

Models: 2403-20 2404-20 2402-20

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GENERAL POWER TOOL SAFETY WARNINGS

WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. Failure

to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

•Use power tools only with specifically desig- nated battery packs. Use of any other battery packs may create a risk of injury and fire.

•When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals

WORK AREA SAFETY

•Keep work area clean and well lit. Cluttered or dark areas invite accidents.

•Do not operate power tools in explosive atmos- pheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

•Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

•Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

•Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

•Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock.

•Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

•When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

•If operating a power tool in a damp location is unavoidable, use a ground fault circuit inter- rupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.

PERSONAL SAFETY

•Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medi- cation. A moment of inattention while operating power tools may result in serious personal injury.

•Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

•Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

•Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

•Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

•Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.

•If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

POWER TOOL USE AND CARE

•Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

•Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

•Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such pre- ventive safety measures reduce the risk of starting the power tool accidentally.

•Store idle power tools out of the reach of chil- dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

•Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

•Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

•Use the power tool, accessories and tool bits etc. in accordance with these instructions, tak- ing into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

BATTERY TOOL USE AND CARE

•Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

together may cause burns or a fire.

•Under abusive conditions, liquid may be eject- ed from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

SERVICE

•Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SPECIFIC SAFETY RULES

Hammer Drill/Drivers and Drill/Drivers-

•Wear ear protectors when impact drilling. Ex-

posure to noise can cause hearing loss.

Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.

Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

Drivers-

•Hold power tool by insulated gripping surfaces, when performing an operation where the fas- tener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

•Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

•WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

•lead from lead-based paint

•crystalline silica from bricks and cement and other masonry products, and

•arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic par- ticles.

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Milwaukee 2403-20 manual General Power Tool Safety Warnings, Work Area Safety, Electrical Safety, Personal Safety, Service

2403-20, 2404-20, 2402-20 specifications

Milwaukee 2402-20, 2404-20, and 2403-20 are part of Milwaukee's M12 series, designed for versatility, portability, and power in compact power tools. These models cater to a wide range of applications, making them essential for professionals and DIY enthusiasts alike.

The Milwaukee 2402-20, a compact brushless drill/driver, features a powerful 12V motor that delivers superior torque and speed. With a maximum torque of 350 in-lbs and a speed range of up to 1,500 RPM, it is well-suited for drilling into wood, metal, and even plastic. Its lightweight design allows users to work for extended periods without fatigue, while the compact head design enables access to tight spaces that larger drills might struggle with. The tool also comes equipped with an LED light, illuminating dark work areas for greater visibility.

The Milwaukee 2404-20 is a 1/2-inch hammer drill/driver that combines the power of a high-performance motor with innovative technology. It offers up to 1,200 in-lbs of torque, allowing users to tackle tough applications such as drilling into masonry or concrete. This model features an all-metal gear case and chuck, ensuring durability and longevity even under demanding conditions. Like the 2402-20, it includes an LED light and a comfortable rubber grip, making it a pleasure to use throughout the day.

Completing the trio, the Milwaukee 2403-20 is a compact impact driver that offers outstanding fastening performance. With a maximum torque of 1,600 in-lbs and a speed of up to 3,300 RPM, it effortlessly drives screws into a variety of materials. Its four-mode drive control feature includes Auto-Stop and self-tapping modes, providing users with enhanced control and efficiency during fastening tasks. The tool also features a compact design for easier handling and access in tight spaces.

All three models utilize Milwaukee’s REDLITHIUM battery technology, which ensures extended runtime and superior performance. The batteries are designed to deliver consistent power throughout their charge cycle, providing users with the confidence to complete tasks without interruption. Additionally, the tools have built-in battery indicators, so you always know how much charge is left.

In summary, Milwaukee’s 2402-20, 2404-20, and 2403-20 power tools combine robust performance with advanced features and technologies. They are excellent choices for anyone looking to increase efficiency and effectiveness in their everyday tasks. Whether for professional construction purposes or home improvement projects, these tools are designed to meet the demands of modern users.