Milwaukee 54-40-7000 manual Bulletin no, Catalog no, See Reverse Side

SERVICE PARTS LIST

BULLETIN NO.

54-40-7000

NOTES:

Seal side of bearing (2) to face armature (15).

Stamped arrows (>>) on field casing (16) to face armature fan (11).

Concave side of connector block cover (23) to face connector block (19).

17

25

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS					REVISED BULLETIN		DATE
CORDLESS SAWZALL®							Aug. 2006
						WIRING INSTRUCTION
CATALOG NO.	0719-20	STARTING	A56A
						SEE REVERSE SIDE
		SERIAL NO.
67	26		4			EXAMPLE:
66				60 61	00	Component Parts (Small #)
			14
				1462		0 Are Included When Ordering
42				63
						The Assembly (Large #).
					39
65 6968

68

69

13

19 23

	24	64	24 30 31 34
7	31
			35 36 41
		41
8		35
			34
23	38		30
3	37
43

			27				46	28
			2
									36
			16					59
									40
		32	SFAN			44		51
			I
9	10	18	DE		15
			>>			45
						29	47
							48	60
LUBRICATION						8
							49	55
Place 1/2 oz. of type "Y" grease, No. 49-08-5270,									61
							1	50
in diaphragm cavity near the needle bearing.
Place 2-1/2 oz. of type "L" grease, No. 49-08-4175,							33	52	62
								53
in cavity in front of bearing plate in the gearcase.
Place a heavy coat of Type "X" contact grease, No. 49-08-5000,					22	21		54
								56
in/on terminals of wires #68 and #69 after installing into
								57
connector block (19) but prior to snapping on the cover (23).						5			52
FIG.	PART NO.	DESCRIPTION OF PART		NO. REQ.		FIG.	PART NO.	DESCRIPTION OF PART	58	NO. REQ.
1	02-04-0719	Ball Bearing			(1)	51	34-80-2600	Internal Retaining Ring		(1)
2	02-04-5130	Ball Bearing			(1)	52	02-04-1510	Ball Bearing		(3)
3	02-50-2150	Needle Bearing			(1)	53	30-72-0085	Wobble Plate		(1)
4	05-88-0302	K50 x 60mm Washer Hd. PT Screw			(2)	54	34-60-1315	Retaining Ring		(1)
5	05-88-8309	K50 x 35mm Washer Hd. PT Screw			(1)	55	06-82-7253	8-32 x 3/8" Pan Hd. Slt. Taptite T-20		(2)
7	06-82-5363	8-32 x 1 Washer Hd. Taptite T-20 Screw			(2)	56	44-86-0055	Bearing Retainer		(1)
8	06-82-7253	8-32 x .38 Taptite T-20 Screw			(3)	57	45-36-1445	Spacer		(1)
9	06-82-7261	6-19 x .687 Slotted Plastite T-15 Screw			(4)	58	06-55-3790	5/16-24 Spinlok Hex Nut		(1)
10	06-82-7276	6-19 x 1.00 Slotted Plastite T-15 Screw			(2)	59	38-50-0680	Reciprocating Spindle		(1)
13	12-20-0719	Service Nameplate Kit			(1)	60	---------------	Front Spindle Bearing		(1)
 14	28-14-0997	Gearcase			(1)	61	---------------	Felt Seal		(2)
15	16-01-2121	Service Armature			(1)	62	---------------	Washer		(2)
16	18-01-2120	Service Field			(1)	63	42-52-0380	Bearing Cap		(1)
17	22-20-0860	Brush Tube			(2)	64	14-46-1011	Steel Quik-Lok Blade Clamp Kit		(1)
18	22-32-0400	Brush Spring Clip			(2)	65	23-66-1719	Switch Assembly		(1)
19	22-56-0975	Connector Block Assembly			(1)	66	22-18-1719	Carbon Brush Assembly - Black		(1)
21	28-28-0719	Diaphragm			(1)	67	22-18-0719	Carbon Brush Assembly - Red		(1)
22	31-05-0719	Baffle			(1)	68	23-94-0016	Leadwire Assembly - Black		(1)
23	--------------	Connector Block Cover			(1)	69	23-94-0015	Leadwire Assembly - Red		(1)
24	31-15-0511	Spring Cover			(1)	NOTES:
25	31-44-0718	Right Handle Half			(1)
26	31-44-0719	Left Handle Half			(1)	Press rear spindle bearing (33) flush to -.030 from front exterior face
27	31-50-0019	Motor Housing			(1)	in diaphragm boss (21).
28	31-52-0090	Shoe Release Lever			(1)	Torque spinlok hex nut (58) to 180 in./lbs. to 210 in./ lbs.
29	34-60-0920	External Retaining Ring			(1)
30	34-60-3680	Retaining Ring			(1)	Retaining ring (51) is to be installed with the beveled side away from
31	40-50-0161	Torsion Spring			(1)
32	40-50-8840	Brush spring			(2)	the bearing (52).
33	42-24-0620	Rear Spindle Bearing			(1)	Press front spindle bearing (60) flush to .015 below interior surface
34	42-50-0076	Front Cam			(1)
35	42-50-0077	Rear Cam			(1)	of gearcase (14).
36	44-60-0626	Lock Pin			(1)	Needle bearing (3) is to be pressed from the open end flush to ±.005
37	44-60-1635	Shoe Pin			(1)
38	44-66-0880	Shoe Retainer			(1)	to face of bearing boss of diaphragm (21).
39	45-12-0999	Gearcase Insulator			(1)	Wobble plate retaining ring (51), to face wobble shaft (50) in assembly.
40	45-16-0645	Shoe Assembly			(1)
41	45-22-0081	Sleeve			(1)	Remove brush tubes (17) prior to removing armature assembly (15) from
42	45-24-0719	Lock Off Lever			(1)
43	45-88-1555	Washer			(1)	motor housing (27).
44	40-50-8850	Disc Spring			(1)	Install brush tubes (17) into motor housing (27) only after armature
45	42-12-0155	Wobble Shaft Axel			(1)
46	32-40-0719	Intermediate Gear			(1)	assembly (15) has been secured into motor housing (27).
47	43-06-0685	Metal Plate			(1)		MILWAUKEE ELECTRIC TOOL CORPORATION
48	43-06-0676	Bronz Plate			(1)
49	43-78-0525	Drive Hub			(1)		13135 W. LISBON RD., BROOKFIELD, WI 53005
 50	36-92-0501	Wobble Shaft			(1)

Drwg. 4