Milwaukee 54-40-7000 manual Wiring Specifications, Terminal Description, Wiring Instructions

REMOVING THE STEEL QUIK-LOK®BLADE CLAMP
• Remove external retaining ring (30) and pull front cam (34) off.	Ensure drill point exists
	in bottom of pin hole.

•Pull lock pin (36) out and remove remainder of parts and discard.

			Leg
REASSEMBLY OF THE STEEL QUIK-LOK®BLADE CLAMP		36	Outer Slot
•	Coat new lock pin with powdered graphite.
		24
			30
•	Hold tool in a vertical position.
			31
•	Place spring cover (24) onto spindle.		41
			35

•Slide torsion spring (31) onto spindle with spring leg on hole side of spindle.

34

•Slide sleeve (41) onto spindle aligning hole on sleeve with hole in spindle.

•Slide rear cam (35) over sleeve until it bottoms on sleeve shoulder, ensure spring leg inserts into hole in rear cam.

•Rotate rear cam in the direction of the arrows located on spring cover until there is clearance for lock pin (36) to be inserted into sleeve/spindle holes. Insert lock pin.

•Align front cam (34) inner ribs with rear cam outer slots and slide front cam onto sleeve until it bottoms. Retaining ring (30) groove should be completely visible.

•Attach retaining ring by separating coils and inserting end of ring into groove, then wind remainder of ring into groove. Ensure ring is seated in groove.

•Blade clamp should rotate freely. During normal usage, debris may not allow blade clamp to rotate freely. The use of spray lubricant can help free blade clamp. In extreme conditions, follow these instructions to remove, clean and reassemble blade clamp.

WIRING INSTRUCTIONS

Route carbon brush wires #1 and #2 into wire traps, as shown.

1 2

+

--

Carbon brush wires #1 and #2 are to be positioned with the wire crimps in the traps.

2

--

1

1 2

POSITION WIRES ON SWITCH TABS AND SOLDER,

AS SHOWN.

1

!WARNING

SWITCH POLARITY SENSITIVE

If wired incorrectly, switch will be

damaged and destroyed!

--

		+
4	3	Place a heavy coat of Type "X"

contact grease, No. 49-08-5000,
in/on terminals of wires #3 and
#4 after installing into connector
block but prior to snapping on	4
the connector block cover.
	3

+

2

WIRING SPECIFICATIONS

Wire	Wire	Origin or	Length	Terminals, Connectors and 1 or 2 End Wire Preparation
No.	Color	Gauge
1	Red	22-18-0719	-----	Carbon brush assembly.
2	Black	22-18-1719	-----	Carbon brush assembly.
3	Red	23-94-0015	-----	Leadwire assembly.
4	Black	23-94-0016	-----	Leadwire assembly.

TERMINAL DESCRIPTION

Code Part No. Qnty.

BULK LEAD WIRE - BULLETIN NO. 58-01-0003