MTD 604H manual Troubleshooting, Possible Causes, Corrective Action

Models: 604H

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SECTION 8: TROUBLESHOOTING

SECTION 8: TROUBLESHOOTING

Trouble

Possible Cause(s)

Corrective Action

 

 

 

 

 

Engine fails to start

1.

PTO lever/knob engaged.

1.

Place PTO lever/knob in OFF position.

 

2.

Parking brake not engaged.

2.

Engage parking brake.

 

3.

Spark plug wire(s) disconnected.

3.

Connect wire(s) to spark plug.

 

4.

Throttle control lever not in correct

4.

Place throttle lever to CHOKE position.

 

 

starting position.

 

 

 

5.

Fuel tank empty, or stale fuel.

5.

Fill tank with clean, fresh gas.

 

6.

Blocked fuel line.

6.

Clean fuel line or replace fuel filter, if so

 

 

 

 

equipped.

 

7.

Faulty spark plug.

7.

Clean, adjust gap or replace plug.

 

8.

Engine flooded.

8.

Crank engine with throttle in FAST position.

 

 

 

 

 

Engine runs erratic

1.

Unit running with CHOKE applied.

1.

Place throttle lever in FAST position.

 

2.

Spark plug wire loose.

2.

Connect and tighten spark plug wire.

 

3.

Blocked fuel line or stale fuel.

3.

Clean fuel line; fill tank with clean, fresh gas.

 

 

 

 

Replace fuel filter, if so equipped.

 

4.

Vent in gas cap plugged.

4.

Clear vent or replace cap if damaged.

 

5.

Water or dirt in fuel system.

5.

Drain fuel tank. Refill with clean, fresh gas.

 

6.

Dirty air cleaner.

6.

Replace air cleaner cartridge or clean pre-

 

 

 

 

cleaner, if so equipped.

 

 

 

 

 

Engine overheats

1.

Engine oil level low.

1.

Fill crankcase with proper capacity and weight of

 

 

 

 

oil.

 

2.

Air flow restricted.

2.

Clean grass clippings and debris from around the

 

 

 

 

engine’s cooling fins and blower housing.

 

 

 

 

 

Engine hesitates at high

1.

Spark plug gap too close.

1.

Remove spark plug(s) and reset the gap at .030”.

RPM

 

 

 

 

 

 

 

 

 

Idles poorly

1.

Spark plug fouled, faulty or gap too

1.

Replace spark plug(s). Set plug gap at .030”.

 

 

wide.

 

 

 

2.

Dirty air cleaner.

2.

Replace air cleaner cartridge or clean pre-

 

 

 

 

cleaner, if so equipped.

 

 

 

 

 

Excessive vibration

1.

Cutting blade loose, unbalanced or

1.

Tighten blade and spindle, balance blade and/or

 

 

damaged.

 

replace blade.

 

 

 

 

 

Mower will not mulch

1.

Engine speed too low.

1.

Place throttle in FAST (rabbit) position.

grass

2.

Wet grass.

2.

Do not mow when grass is wet; wait until later to

 

 

 

 

cut.

 

3.

Excessively high grass.

3.

Mow once at a high cutting height, then mow

 

 

 

 

again at desired height or make a narrower

 

 

 

 

cutting swath.

 

4.

Dull blade.

4.

Sharpen or replace blade.

 

 

 

 

 

Uneven cut

1.

Deck not balanced properly.

1.

Perform side-to-side deck adjustment.

 

2.

Dull blade.

2.

Sharpen or replace blade.

 

3.

Uneven tire pressure.

3.

Check tire pressure in all four tires.

 

 

 

 

 

NOTE: For unsolved problems and/or further details, visit www.mtdproducts.com or call the Customer Support Line at 1-800-800-7310.

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MTD 604H manual Troubleshooting, Possible Causes, Corrective Action