3.Thread one hex nut (D) onto the eyebolt on the chute crank assembly until there is at least two inches of threads showing between the nut and the head of the eyebolt. See Figure 10.

Cup Crown

Side Side

Left

Handle Cupped

Washer (N)

Hex Nut

Eyebolt

(D)

2” of

Hex Nut

Threads

(D)

Figure 10

4.Place the eyebolt into the hole located half way up the left handle. Secure with cupped washer

(N)(cupped side against the handle, see inset, Figure 10) and hex nut (D).

5.Adjust the chute crank support bracket (see Figure 9) so that the spiral on the chute crank fully engages the teeth on the chute assembly. Tighten the nuts on the chute crank bracket securely. Tighten the hex nuts on the eyebolt.

6.Check to make sure all nuts and bolts on the control panel and all four bolts which secure the handles to the frame are tight.

LAMP WIRING (Models E645 and E665 only) Wrap the wire from the lamp down the right handle until the wire can be plugged into the alternator lead wire under the fuel tank. Be sure the lamp wire does not interfere with the movement of any controls or cables.

Lamp Wire Alternator

Lead

Right Handle

Figure 11

FINAL ASSEMBLY AND ADJUSTMENTS

Auger Drive Clutch

To check the adjustment of the auger drive clutch, push forward on the left hand clutch grip (depress the rubber bumper). There should be slack in the cable.

9

Release the clutch grip. The cable should be straight. Make certain you can depress the auger drive clutch grip against the left handle completely.

If necessary, loosen the hex lock nut and thread the cable in (for less slack) or out (for more slack) as necessary. Refer to Figure 12. Recheck the adjustment.

Tighten the lock nut against the cable when correct adjustment is reached.

“Z” Fitting

Cable

Hex Bolt

 

Figure 12

Traction Drive Clutch and Shift Lever Adjustment

To check the adjustment of the traction drive clutch and shift lever, move the shift lever all the way over to fifth (5) position. With the traction drive lever released, push the snow thrower forward. The unit should move forward freely. Then engage the traction drive clutch grip. The wheels should stop turning.

Now release the traction drive clutch grip, and push the unit again. Move the shift lever back to the fast reverse position, then all the way over again. There should be no resistance in the shift lever, and the and the wheels should keep turning

If you have resistance when moving the shift lever or the wheels stop when they should not, loosen the jam nut on the traction drive cable and unthread the cable one turn. If the wheels do not stop when you engage the traction drive clutch grip, loosen the jam nut on the traction drive cable and thread the cable in one turn. Recheck the adjustment and repeat as necessary. Tighten the jam nut to secure the cable when correct adjustment is reached.

NOTE: If you are uncertain that you have reached the correct adjustment, refer to the Adjustment section.

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MTD E665E, E645E, 615 Final Assembly and Adjustments, Auger Drive Clutch, Traction Drive Clutch and Shift Lever Adjustment
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615, E645E, E665E specifications

The MTD E665E, E645E, and E615 are part of a dynamic lineup of electric lawn mowers that cater to various gardening needs, providing efficiency and sustainability in lawn maintenance. These models by MTD reflect advancements in technology while emphasizing user-friendliness and environmental responsibility.

The E665E is the flagship model, featuring a powerful electric motor capable of delivering exceptional cutting performance. One of its most notable features is its self-propulsion system, which allows users to manage large lawns with ease. The mower is equipped with a dual-blade cutting system, ensuring a precise and even cut while significantly reducing the need for frequent blade maintenance. Users also appreciate its large cutting deck, which allows for broader swathes with each pass, minimizing mowing time and increasing efficiency.

Moving on to the E645E, this model strikes a balance between functionality and compact design. It retains many of the high-performance features found in the E665E but is tailored for medium-sized lawns. The innovative brushless motor technology in the E645E ensures a quieter operation while extending the life of the mower. This model also features adjustable cutting heights that can be easily modified with a single lever, providing versatility to navigate different grass types and lengths.

Lastly, the MTD E615 is designed for more intimate spaces or smaller yards. Despite its size, it does not compromise on performance. The E615 utilizes an efficient battery system that provides extended runtime, catering to homeowners who require mobility and maneuverability. One of its standout features is the lightweight design, making it easy to transport and store. Additionally, the E615 is equipped with a mulching capability, allowing users to return clippings to the lawn, promoting healthier grass while reducing waste.

All three models are designed with user comfort in mind, including ergonomic handles and easy-to-use controls. Their environmentally friendly electric operation eliminates fuel consumption and emissions, making them ideal choices for eco-conscious consumers. Furthermore, these mowers provide a quiet alternative to traditional gas-powered machines, appealing to suburban homeowners who value peace in their neighborhoods.

In summary, the MTD E665E, E645E, and E615 combine innovative technology, robust performance, and user-friendly features to provide effective lawn care solutions for various yard sizes. With their focus on sustainability and efficiency, these electric mowers are paving the way for the future of lawn maintenance.
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