Multiquip c-30hdn manual

OPERATION AND PARTS MANUAL

Revision #11 (03/29/12)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

SERIES

MODEL C-30HDN

CONCRETE PUMP

(NISSAN ENGINE)

Contents

Main Page C-30HDN PUMP OPERATION AND PARTS MANUAL REV. #11 (03/29/12) PAGE 3 WARNING SILICOSIS/RESPIRATORY WARNINGS WARNING SILICOSIS WARNING RESPIRATORY HAZARDS MAYCO C-30HDN (NISSAN) CONCRETE PUMP COMPONENT DRAWINGSWINGS TABLE OF CONTENTS WINGSWINGS WINGS WINGSWINGS WINGS (NISSAN ENGINE)(NISSAN ENGINE) (NISSAN ENGINE)(NISSAN ENGINE) (NISSAN ENGINE) PARTS ORDERING PROCEDURES www.multiquip.com Ordering parts has never been easier! Order Parts to log in and save! Choose from three easy options: When ordering parts, please supply: C-30HDN PUMP PUMP SPECIFICATIONS SNOITACIFICEPSPMUPNDH03-C.1ELBAT Page C-30HDN PUMP SAFETY MESSAGE ALERT SYMBOLS C-30HDN Concrete Diesel fuel Pump. C-30HDN PUMP SAFETY MESSAGE ALERT SYMBOLS respiratory hair hands fingers hot! NEVER eye hearing wheels hot! fuel vapors smoke DEADLY bodily harm or even death. inexperienced always unauthorized NISSAN Engine Owner's Manual pump's ON/OFF fire extinguisher always clothing or skin first aid kit fire department Page Page Page Page C-30HDN PUMP PUMP COMPONENTS ALWAYS up down C-30HDN PUMP CONTROL BOX COMPONENTS C-30HDN PUMP ENGINE COMPONENTS bent or broken NEVER C-30HDN PUMP GENERAL INFORMATION pump mix C-30HDN HOW IT WORKS centrifugal clutch compensator spring spring cushion C-30HDN PUMP HOW IT WORKS return spring Page C-30HDN PUMP INSPECTION epyTliO.3elbaT CAUTION - General Saftey Guidelines free flow of air hopper C-30HDN PUMP INSPECTION "SPLASH" checked daily CAUTION - Gasoline C-30HDN PUMP INSPECTION WARNING - Burn Hazards C-30HDN INITIAL START-UP choke knob ignition switch pumping control switch Page C-30HDN PUMP OPERATING INFORMATION Manually CAUTION - Inspect Hose Lines bearing shutdown C-30HDN PUMP OPERATING INFORMATION WARNING - Line Blockage W ARNING - C-30HDN PUMP OPERATING INFORMATION W ARNING - Hose Pressure Hazard CAUTION - C-30HDN OPERATING INFORMATION valve seats steel ball steel pipe all hose C-30HDN PUMP TOWING GUIDELINES chocked blocks tipping support blocks rolling, Page C-30HDN PUMP TRAILER SAFETY GUIDELINES Trailer Safety Precautions General Trailer Safety CAUTION - C-30HDN PUMP TRAILER SAFETY GUIDELINES General Trailer Safety CAUTION - C-30HDN PUMP TRAILER SAFETY GUIDELINES stnemeriuqeReuqroTeriT.5elbaT NEVER! NO TE rubber piston cups must be will require CAUTION lubrication box, checked daily CAUTION - safety chain crankshaft should not be exposed Page Page Page drive chain Page CAUTION - safety glasses Drive Chain Safety Eyesight Hazard CAUTION - Full Press Fits Modified C-30HDN PUMP ENGINE RPM ADJUSTMENT Engine RPM Hunting hunting High RPM adjustment bolt throttle cable Page C-30HDN PUMP ENGINE TROUBLESHOOTING Page Page Page APPENDIX C-30HDN CONCRETE MIX INFORMATION Page APPENDIX C-30HDN CONCRETE MIX INFORMATION APPENDIX C-30HDN RECOMMENDED SHOTCRETE SYSTEM RECOMMENDED SHOTCRETE SYSTEM Figure 39. Shotcrete System APPENDIX C-30HDN RECOMMENDED SHOTCRETE SYSTEM APPENDIX C-30HDN RECOMMENDED SHOTCRETE ACCESSORIES Page APPENDIX C-30HDN C-30HDN SLUMP TEST PROCEDURE C-30HDN EXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LIST NO. Column PART NO. Column QTY. Column C-30HDN SUGGESTED SPARE PARTS C-30HDNConcrete Pump 3 Units Page Page Page C-30HDN PUMP COMPENSATOR PISTON ROD ASSY. Page Page ROCKER ASSY. C-30HDN PUMP ROCKER ASSY. 46 KIT Page C-30HDN PUMP COUNTER-SHAFT ASSY. COUNTERSHAFT ASSY. Page C-30HDN PUMP CRANKSHAFT ASSY. 57 KIT Page C-30HDN PUMP MANIFOLD ASSY. MANIFOLD ASSY. Page C-30HDN PUMP FRAME ASSY. FRAME ASSY. D I S Page Page C-30HDN PUMP AXLE ASSY. C-30HDN PUMP MUFFLER, AIR FILTER, AND STOP SWITCH ASSY. MUFFLER, AIR FILTER AND STOP SWITCH ASSY. Page Page Page C-30HDN PUMP RADIATOR AND ENGINE MOUNTING C-30HDN PUMP RADIATOR AND ENGINE MOUNTING BRACKET ASSY. RADIATOR AND ENGINE MOUNTING BRACKET ASSY. Page Page C-30HDN PUMP RADIATOR, MOUNTING BRACKET AND HOSES ASSY. Page C-30HDN PUMP CONTROL BOX MOUNTING BRACKET ASSY. Page C-30HDN PUMP CONTROL BOX ASSY. Page C-30HDN PUMP BATTERY ASSY. Page C-30HDN PUMP FUEL TANK ASSY. Page Page Page C-30HDN PUMP HOOD ASSY. C-30HDN PUMP LUBRICATION PANEL ASSY. LUBRICATION PANEL ASSY. daily Page C-30HDN PUMP REMOTE CONTROL CABLE ASSY. REMOTE CONTROL CABLE ASSY. Page Page Page Page A15 NISSAN ENGINE CYLINDER BLOCK & OIL PAN ASSY. Page A15 NISSAN ENGINE CYLINDER HEAD & VALVE COVER ASSY. Page Page Page A15 NISSAN ENGINE PISTON, CRANKSHAFT AND FLYWHEEL ASSY. Page A15 NISSAN ENGINE CAMSHAFT AND VALVE MECHANISM ASSY. Page A15 NISSAN ENGINE MANIFOLD ASSY. Page A15 NISSAN ENGINE OIL PUMP ASSY. Page Page Page A15 NISSAN ENGINE AIR HORN ASSY. Page Page Page A15 NISSAN ENGINE FUEL PIPING ASSY. Page A15 NISSAN ENGINE GOVERNOR (MECHANICAL) AND FITTING ASSY. Page Page Page Page Page Page Page A15 NISSAN ENGINE WATER PUMP ASSY. Page A15 NISSAN ENGINE IGNITION SYSTEM ASSY. Page A15 NISSAN ENGINE DISTRIBUTOR ASSY. Page A15 NISSAN ENGINE ALTERNATOR ASSY. TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS FREIGHT POLICY MINIMUM ORDER RETURNED GOODS POLICY MAYCO PUMP WARRANTY MECHANICAL DRIVE MODELS HYDRAULIC DRIVE MODELS OPERATION AND PARTS MANUAL Your Local Dealer is: HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES MEXICO UNITED KINGDOM CANADA