893102 PROSYSTEM ASSEMBLY INSTRUCTIONS

LOOSELYassemble the LEFT and RIGHT BOOMSUPPORTWELDMENTSto the TOP BOOM WELDMENTas shown.

LOOSELYassemble the UPRIGHT WELDMENTSto the LEFT and RIGHT BOOM'3UPPORT WELDMENTSas shown.

SECURELY TIGHTEN ALL LOOSE BOLT CONNECTION MADE TO THIS POINT.

Assemble the 4 X 7 IN. ROLLERPADS with MUSHROOMCAPS to the SWIVEL KNEESUPPORT WELDMENTas shown, also assemble one (1) SPRINGPIN ASSEMBLYto the SWIVEL KNEE SUPPORTWELDMENTas shown in (DETAIL D) then SECURELYassemble it to the UPRIGHT FRAME ~TLD2"~IENT as shown. (NOTE: DO NOT OVER TIGHTEN THIS CONNECTION,THE

SI.VII~L KNEE SUPPORT IVELDMENT SHOULD ROTATE FREELY)

11.Insert two (2) 2 IN. SQ. ENDCAPSinto the BEARINGHOUSINGWELDMENTas shown, then SECURELYassemble it along with the CENTERPULLEY BRACKETWELDMENTto the UPRIGHT FRAME WELDMENTas shown.

12.Insert four (4) 2 IN. SQ. ENDCAPSinto the LEFTand RIGHTPECARMWELDMENTSas shown, then assemble them to the BEARINGHOUSINGWELDMENTas shown. Also attach tw? (2) 1 IN. SQ. GLIDES to the BEARING HOUSINGWELDMENTas shown.

13.SECURELYassemble the PADto the UPRIGHTFRAMEWELD3/IENTas shown, Also slide the 4 X 12 IN. ROLLERPADS onto the LEFT and RIGHT PEC ARMWELDMENTSas shown. (TIY': USE WINDOWCLEANER ON THE INSIDE OF THE ROLLER PAD TO tIELP EASE ASSEMBLY)

14.PULLEY ASSEMBL Y:

A.LOOSELYassemble four (4) 3-1/2 X 1 IN. PULLEYSwith CABLERETAININC,CLIPS to the UPRIGHT FRAME WELDMENT, and the CENTER PULLEY BRACKET WELDMENTas

shown in (DETAIL C)

B.LOOSELYassemble one (1) 3-1/2 X 1 IN. PULLEYwith FLANGESPACERSat the bottom the UPRIGHT FRAME WELDMENTas shown.

15.HIGH PULLEY CABLE ROUTINGASSE:'vlBL Y (SEE CABLE ROUTINGDIAGRAiPI):

A.Attach the pre-assembled CABLEfrom the TOP BOOMWELDMENTto the CAtLrCJA GE WELDMENTas shown.

B, *, Create a loop

in the CABLEbelow the first and second PULLEYof the TOPBOOM

 

WELDMENT,and place one (1) 3-1/2 X 1 IN. PULLEYinto the loop. LOOSELYassemble the

 

1-374 X 5-1/4

IN. PLATESto

the PULLEYas shown.

 

C.

Assembleone(1)3-1/2XlIN,

PULLEYtothebottomholesofthel-3/4XS-IA4IN.

PLATES

 

as showl~.

 

 

 

16.PEC ARM CABLE ROUTING ASSEMBL Y (SEE CABLE ROUTING DIAGRAkI):.

A.Attach the ends of CABLE(6492201) tothe LEFT and RIGHT PEC ARMWELDMENTSas shown.

B.Drape the CABLEover the two (2) PULLEYSon the CENTERPULLEYBRACIfET WELD3IENTwhichwill create a loop in the CABLE.(NOTE: AFTERCABLEIS ROUTED OVER PULLEYS, POSITION CABLE RETAINING CLIPS OVER THE PULLEYS AS SHOWN AND TIGHTEN)

C.Place one (1) 3-i/2 X 1 IN. PULLEYinto the loop of the CABLE,and SECURELYassemble the PULLEY BRACKETWELDMENTto the PULLEYas shown.

5

12/06/95

Page 13
Image 13
ParaBody 893101 manual SI.VII~L Knee Support Iveldment should Rotate Freely, Pulley Assembl Y, Plates