In closed position disc is visible.
In open position nothing is visible.

SERVICE AND ADJUSTMENTS

Unit cycles automatically when power is on. When doing Maintenance, you may be exposed to voltage sources,

compressed air or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure.

ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN.

Before servicing:

Unplug or disconnect electrical supply to the air compressor. Bleed tank of pressure.

Allow the air compressor to cool.

To Replace or Clean Check Valve

1.Release all air pressure from air tank. See “To Drain Tank” in the Maintenance section.

2.Unplug outfit.

3.Using an adjustable wrench loosen outlet tube nut at air tank and pump. Carefully move outlet tube away

from check valve.

4.Using an adjustable wrench loosen

pressure relief tube nut at air tank

 

Nuts

and pressure switch. Carefully move

 

Pressure

pressure relief tube away from

Outlet Tube

Relief

Tube

check valve.

 

 

 

5. Unscrew the check valve (turn

 

 

 

counterclockwise) using a 7/8” open

 

 

 

end wrench. Note the orientation

 

 

 

 

 

Check

for reassembly.

Elbow Fitting

 

Valve

 

 

6.Unscrew elbow fitting from the

check valve (turn counterclockwise) using an adjustable wrench. Note the orientation of the elbow fitting for reassembly.

7.Using a screwdriver, carefully push the valve disc up and down. NOTE: The valve disc should move

freely up and down on a spring which holds the valve disc in the closed position, if not the

check valve needs to beScrewdriver cleaned or replaced.

8. Clean or replace the check valve. A solvent, such as paint

or varnish remover can be used to clean the check valve.

9.Apply sealant to the check valve threads. Reinstall the check valve and elbow fitting (turn clockwise).

10.Replace the pressure release tube. Tighten nut.

11.Replace the outlet tube and tighten nut.

12.Perform the Break-in Procedure. See “Break-in Procedure” in the Operation section.

A02250

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Porter-Cable CPLDC2540S instruction manual Service and Adjustments, To Replace or Clean Check Valve