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Poulan 960 61 01-57, 96061015703, PP16H36RB owner manual SCHEMATIC

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REPAIR PARTS

TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57

SCHEMATIC

BATTERY STARTER

12VDC

STARTER

MA

AMMETER

(OPTIONAL)

FUSEHEADLIGHTS

CARBURETORSOLENOID

(IF EQUIPPED)

FUEL

LINE

IGNITIONUNIT

SPARK

PLUGSGAP

(2PLUGS ON

TWINCYL. ENGINES)

CLUTCH/ BRAKE

(PEDALUP)

SOLENOID

GBSMA1A2L

RED RED

RED

RED

RED

DEREULB

GREEN

BROWN

WHITE

ORANGE

BLACK

BLACK

BLACK

BLACK

GRAY

BLACK

BLACK

BAGGER

INTERLOCK

(NOBAG,

CHUTEOR

PLUG)

FBI

SWITCH

FBIBUZZER

BLACK

BLACK

NON-REMOVABLECONNECTIONSREMOVABLECONNECTIONS8787A 858630RELAYSCH08

ATT'MENTCLUTCH

(CLUTCHOFF)

OPERATORPRESENCE RELAY

85 86

30

87

87A

SEATSWITCH

(NOTOCCUPIED)

GROUNDING

CONNECTOR

LIGHTSWITCH

REVERSESWITCH

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE RE-INSTALLED

TO PROPERLY SECURE YOUR WIRING.

IGNITION SWITCH

CIRCUITPOSITIONOFFB+A1

RUN/OVERRIDE

B+S+A1STARTM+G+A1B+A1RUN“MAKE”L+A2

LIGHTINGSYSTEM

OUTPUT

5AMP AC @ 3600 RPM

STATOR

14VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28VOLTS AC MIN. @ 3600 RPM

(CHARGINGSYSTEM DISCONNECTED)

CHARGINGSYSTEM OUTPUT

3AMP DC @ 3600 RPM

GRAY

(NOT IN REVERSE)

ORANGE

BLACK

DER

BLACK

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

HOURMETER

(OPTIONAL)

BLUE BLACK

Contents

Main MODEL: PP16H36RB I. GENERAL OPERATION SAFETY RULES Safe Operation Practices for Ride-On Mowers II. SLOPE OPERATION SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN IV. TOWING V. SERVICE PRODUCT SPECIFICATIONS TABLE OF CONTENTS CUSTOMER RESPONSIBILITIES UNASSEMBLED PARTS TOOLS REQUIRED FOR ASSEMBLY TO REMOVE TRACTOR FROM CAR TON UNPACK CARTON CONNECT BATTERY (See Figs. 2) BEFORE REMOVING TRACTOR FROM SKID INSTALL SEAT (See Fig. 3) TO ROLL TRACTOR OFF SKID (See Op- er a tion section for location and function of con trols) TO ASSEMBLE BAGGER (See Figs. 5A-5C) TO INSTALL BAGGER COM PO NENTS TO TRAC TOR (See Figs. 4A-4D) BAGGER ADJUSTMENT (See Fig. 6 & 7) HORIZONTAL ADJUSTMENT VERTICAL ADJUSTMENT TO ASSEMBLE AND INSTALL MULCHER PLUG (See Fig. 8) CHECK TIRE PRESSURE CHECKLIST Page KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 10) TO MOVE FORWARD AND BACKWARD (See Fig. 10) TO ADJUST MOWER CUTTING HEIGHT (See Fig. 10) TO OPERATE ON HILLS TO TRANSPORT (See Figs. 9 and 13) TO OPERATE MOWER (See Fig. 12) REVERSE OPERATION SYSTEM (ROS) TOWING CARTS AND OTHER AT TACH MENTS BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL MULCHING MOWING TIPS MOWING TIPS PURGE TRANSMISSION TO DUMP BAGGER (See Fig.16) TO CONVERT MOWER (See Fig. 17) BAGGING (see Fig. 18) LUBRICATION CHART T R A C T 0 R GENERAL RECOMMENDATIONS BEFORE EACH USE 5 STAR PATTERN BLADE (See Fig. 20) 6 STAR PATTERN BLADE (See Fig. 21) V-BELTS TRANSAXLE COOLING TRANSAXLE PUMP FLUID BATTERY LUBRICATION CLEANING CLEAN AIR INTAKE/COOLING AREAS TO REMOVE MOWER (See Fig. 24) TO INSTALL MOWER (See Fig. 24) TO LEVEL MOWER HOUSING TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 29) TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT(See Fig. 31) TRANSMISSION REMOVAL/REPLACEMENT TO REPLACE MOTION DRIVE BELT (See Fig. 30) TO CHECK BRAKE TO ADJUST STEERING WHEEL ALIGNMENT FRONT WHEEL TOE-IN/CAMBER TO REMOVE WHEEL FOR REPAIRS (See Fig. 32) TO START ENGINE WITH A WEAK BATTERY (See Fig. 33) TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 34) STORAGE BATTERY FUEL SYSTEM ENGINE OIL CYLINDER(S) TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION SCHEMATIC 12VDC (OPTIONAL) (NOT IN REVERSE) RELAY Page ELECTRICAL CHASSIS AND ENCLOSURES Page Page DRIVE TRACTOR--MODEL NO. PP16H36RB (96061015703), PRODUCT NO. 960 61 01-57 STEERING ASSEMBLY SEAT ASSEMBLY DECALS WHEELS & TIRES ENGINE OPTIONAL EQUIPMENT Spark Arrester ENGINE MOWER 36(92cm)_deck-elect.(CRD)_6 Page Page BAGGER Page SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION