Reciprocating Air Compressor Pumps
Maintenance Schedule
|
|
|
|
| Operating Hours |
|
|
|
| |
| Item | Action needed | 500 | 2,500 | 5,000 | 10,000 | 15,000 | 20,000 | Remarks | |
|
|
|
|
|
|
|
|
|
|
|
| Tank | Drain moisture | Daily |
|
|
|
|
|
|
|
| Inlet air filter | Replace | ● | ▲ | (Every 2,500 hrs or less) |
|
|
| ||
| Blower fan | Clean |
|
| ● | ● | ● | ● |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Fan shroud | Clean |
|
| ● | ● | ● | ● |
|
|
| Compressor fins | Clean |
| ● | (Every 2,500 hrs or less) |
|
|
| ||
| Oil change | Replace | (Every 1,500 hrs) |
|
|
|
|
|
| |
| Compression rings | Replace |
|
|
|
| ▲ |
|
|
|
| Check oil | Inspect | Daily |
|
|
|
|
|
|
|
| Inspect, replace | *Note 3 | ● | ▲ | ▲ | ▲ | ▲ |
|
| |
| Pressure switch | Confirm operation |
|
|
| ● |
| ● |
|
|
|
|
|
|
|
|
|
|
|
|
|
| Magnetic starter | Inspect |
|
|
| ● |
| ● | Replace if contact | |
|
|
|
|
|
|
|
|
| points deteriorated | |
| Safety valve | Confirm operation |
| ● | (Every 2,500 hrs or less) |
|
|
| ||
| Pressure gauge | Inspect |
| ● | (Every 2,500 hrs or less) |
|
|
| ||
|
|
|
|
|
|
|
|
|
|
|
| ● | Inspect |
|
|
|
|
|
|
|
|
| ▲ | Replace |
|
|
|
|
|
|
|
|
NOTES:
1.Inspect and perform maintenance periodically according to maintenance schedule.
2.The maintenance schedule relates to the normal operating conditions. If the circumstances and load condition are adverse, shorten the cycle time and do maintenance accordingly.
3.* The tension of the
Oil Level
To check lubricating oil, see oil gauge. Refill if necessary.
Remove cap and add oil using funnel
Oil gauge
Oil Change
Replace lubricating oil fully within designated time. Before draining oil, remove oil supply cap and then oil drain cap in order to release air.
RECOMMENDED OIL
Mobil Rarus 427, Shell Turbo T68, Exxon Esstic T68 and Texaco Rando T68.
CLIMATE CONTROL APPLICATIONS
Mobil DTE Heavy and Mobil Rarus 427
| Dispose of oil in accordance with | |
! WARNING | ||
state or local codes. | ||
|
How to Read Oil Gauge
Full
Low
Round (red)
Oil drain cap
4