Reciprocating Air Compressor Pumps

Air Filter Replacement

Ring Replacement Every 15,000 Hours

1. Remove wing nut.

2. Remove canister and wipe after removing old cartridge.

3. Remove and discard filter cartridge.

4.Install new filter cartridge.

Do not attempt to clean and reuse filter cartridge.

Wipe clean with dry cloth once new filter is in place.

Figure 3 - Air Filter Replacement

1. Remove cylinder head bolts on each cylinder.

2.Remove and discard form seal or gasket.

3.Replace form seal or gasket.

4.Remove valve plate and clean

with dry cloth.

5.Remove and discard cylinder seal or gasket.

6.Replace with the new seal or gasket.

7.Remove and discard valve wear pad.

8.Replace with new pad.

Cylinder Bolt Torque

 

 

Torque

Model

(in. lb.)

 

 

 

 

 

CS100P

156

 

 

LPS010

156

 

 

LPS020

156

 

 

LPS030

156

 

 

LPS050

295

 

 

LPS075

295

 

 

LPS100

295

 

Head Bolt Torque

 

 

Torque

Model

(in. lb.)

 

 

 

 

 

CS100P

156

 

 

LPS010

156

 

 

LPS020

156

 

 

LPS030

156

 

 

LPS050

295

 

9.Remove cylinder bolts and cylinder. Note the cylinder orientation. Inspect for abnormal wear.

NOTE: Liquid gasket required between cylinder & crankcase and bearing cap on all LPS Models (P. N. #JP013400AV).

10. Remove piston rings.

11.

Replace rings. Orientate ends

 

180˚ opposite from each other.

12.

Apply thin continuous layer of

 

liquid gasket to cylinder flange.

 

Install cylinder. Be careful of

 

orientation. Torque cylinder

 

bolts (See chart).

13.

Install valve set with new seals.

14.

Install head and cylinder head

 

bolts. Torque head bolts (See

Figure 4 - Ring Replacement

chart).

15.

Unit is ready for full operation.

No break-in is required.

LPS075156

LPS100156

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