COM128 Installation and Operation Manual

1 INTRODUCTION

The COM128 is used to interface a single RS-232 communica- tions line to up to four RS-485 communications buses.

The RS-485 standard restricts each RS-485 bus to supporting

32 or fewer devices connected to it. The standard also dictates a 4000 foot (1219 m) maximum overall cable length on an RS- 485 bus. The COM128 is ideal for installations that contain more than 32 remote devices, or that have devices positioned at distances greater than could be reached with a 4000 foot cable.

The COM128 has four physically independent RS-485 ports, allowing communications with up to 128 devices. Data is transmitted to all four RS-485 ports simultaneously (ie. the ports are not addressable).

The COM128 provides many features which make it flexible, easy to use, and reliable:

TWO METHODS OF RS-485 BUS CONTROL

RS-232 is a duplex communications standard, allowing signals to be transmitted and received simultaneously. RS-485 is half duplex standard, allowing only one device connected to an RS- 485 bus to transmit at any given time.

The COM128 has two ways to determine whether it should be transmitting onto the RS-485 buses, or listening to them:

1)The COM128 can use the RTS signal generated by a computer or other device connected to the RS-232 port. When the RTS line is asserted, the COM128 will convert the RS-232 data stream to RS-485 signal levels and transmit onto the RS-485 buses. When the RTS signal is de-asserted, the COM128 will listen for data on the RS- 485 bus and pass it through to the RS-232 port.

2)Some types of modems and computer hardware/software do not support RTS line operation. For these applications, the COM128 has an Auto RTS mode which monitors the RS-232 bus for data signals. When data is present, the COM128 automatically enables the RS-485 transmit mode and begins to transmit onto the RS-485 buses.

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DTE OR DCE OPERATION

The COM128 is switch-selectable to act in DTE or DCE mode. An RS-232 port is provided for each mode, eliminating the need for null-modems.

In DTE mode, the COM128 supports a CTS-WAIT mode in which received RS-485 packets will be buffered until the CTS line indicates the RS-232 device is ready to receive the data.

This feature is useful when interfacing radio modems or slow data logging equipment to RS-485 devices.

AUTOMATIC BAUD RATE DETECTION

The microprocessor within the COM128 continuously monitors the data being received on its RS-232 port, and determines the correct baud rate. No jumper or switch settings are required.

HIGH ELECTRICAL ISOLATION

RS-485 buses are generally quite long, and are often run through electrically noisy environments. The risk of exposure to transient voltage surges and spikes on an RS-485 line is substantially higher than on an RS-232 line. The COM128 uses optical isolation between RS-485 and RS-232 sections to provide 750 VDC electrical isolation, and includes transient suppression circuitry on its RS-485 ports.

MICROPROCESSORCONTROL

Unlike most converters, the COM128 is controlled by a microprocessor. COM128 features are determined by the processor, not by its electrical circuitry. As new features become available, they can be added to the COM128 by a simple firmware upgrade. This process requires the replace- ment of a single chip, allowing upgrades to be performed in the field in a matter of minutes.

LINE DRIVER COMPATIBILITY

Short-haul modem/line drivers, such as the Gandalf mLDS, draw their power from the RS-232 DTR line. The COM128 will support these devices by means of a simple process that requires the movement of a jumper within the COM128 case. The process requires only a screwdriver and should take no more than a few minutes to perform. Please refer to Chapter 5 (Page 12) "Supplying Power to the RS-232 DTR Pin" for details.

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PowerLogix COM128 installation and operation guide Introduction

COM128 specifications

The PowerLogix COM128 is an advanced, high-performance communication module designed to facilitate robust and efficient data exchange in various applications. It is particularly favored in sectors such as industrial automation, smart grid systems, and telecommunication networks.

One of the main features of the COM128 module is its flexibility in communication protocols. It supports various standards including Modbus, CAN, and Ethernet/IP, which enables seamless integration into different systems. This adaptability is crucial for industries that employ diverse equipment and protocols, allowing the COM128 to serve as a single communication interface.

The COM128 also boasts impressive data transmission speeds, typically reaching up to 115.2 kbps, ensuring that even large volumes of data can be exchanged quickly and reliably. This is essential in environments where real-time data processing and timely decision-making are critical. The module is capable of handling multiple simultaneous connections, enhancing its efficiency and throughput.

In terms of technology, the COM128 is built on a compact and robust architecture that guarantees durability and longevity. It features advanced error detection and correction mechanisms, which help maintain data integrity during transmission. Additionally, the module is equipped with an integrated power management system that optimizes energy consumption, making it an eco-friendly choice for businesses looking to reduce their carbon footprint.

The characteristics of the PowerLogix COM128 further enhance its appeal. It is designed to operate in a wide range of environmental conditions, with an operational temperature range from -40°C to +85°C. This makes it ideal for deployment in harsh industrial settings where extreme temperatures can be a concern. Furthermore, the module is compact and lightweight, allowing for easy installation and integration into existing systems without the need for significant modifications.

A user-friendly interface accompanies the COM128, providing intuitive configuration options and diagnostics tools. This ease of use reduces the learning curve for engineers and technicians, thereby accelerating project implementation times.

In summary, the PowerLogix COM128 is a versatile and powerful communication module that meets the needs of various industries. With its multi-protocol support, high data transmission speeds, advanced technologies, and robust characteristics, it stands out as a reliable solution for efficient data communication in modern applications.