Step 2: Align Guides

Disconnect saw from power source before aligning the guides.

If the saw does not cut at 90 degrees, the guides may not be perpendicular to the rollers. Adjust as follows:

1.Make sure the rollers are aligned.

2.Remove the blade guard and mark a blade tooth as a reference (NOTE: If the saw has a high speed steel blade, mark a tooth that points toward the edge of your test square, which is still clamped above the rollers.)

3.Pull the carriage down until the reference tooth of the blade just touches the vertical edge of the test square, Figure 19. Continue pulling the carriage down; if the blade does not contact the square, or the blade binds on the square, the guides are not aligned properly.

4.Loosen the guide bracket nuts, Figure 20, but do not remove the bracket. With a dead blow mallet, strike the bracket on the side in the direction you want the guides to go. Do not strike the guides.

5.Confirm the squareness of guides to rollers as described above. When satisfied, re- tighten guide bracket nuts.

STEP 3: Align Blade Parallel to Guides

The blade must move parallel to the guides or tail burning may occur, and the kerf may be wider than the set of the blade. Always adjust the rollers and guides before adjusting the blade. To check for blade alignment:

1.Make sure rollers and guides are aligned first.

2.If the blade “heels”, or leaves burn marks on the cut, move the carriage to a crosscut position and make a test cut. Examine both sides of the cut to determine which side of the blade is causing the problem.

3.Disconnect power from the saw.

4.Place your test square on the rollers and lower the carriage so the test square overhangs the blade.

5.Place the test square against the blade. The entire face of the blade should contact the test square; if it does not, the blade is in need of alignment.

Figure 19

Figure 20

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Powermatic 511 operating instructions Align Blade Parallel to Guides
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511 specifications

The Powermatic 511 is a revered tool in the woodworking community, known for its solid construction and innovative features. Tailored for both hobbyists and professionals, it provides precision and efficiency to enhance woodworking projects.

At the heart of the Powermatic 511 is its robust design, which is built to withstand heavy use while maintaining optimal performance. The cast iron table provides excellent stability, minimizing vibration and ensuring that workpieces remain secure during operations. This solid foundation also contributes to a larger working surface, allowing users to tackle larger materials with ease.

One of the standout features of the Powermatic 511 is its powerful motor, which delivers consistent performance even under demanding conditions. This ensures that the machine can easily handle various types of wood, from softwoods to hardwoods, without compromising on speed or quality. The precision-ground table aids in achieving accurate cuts, offering users confidence in their results.

The machine incorporates advanced technologies, such as innovative dust collection systems that help maintain a clean work environment. This not only enhances the user's experience but also contributes to better health by reducing exposure to wood dust. The ease of dust extraction is a critical factor, especially in workshops where cleanliness is paramount.

Another notable characteristic of the Powermatic 511 is its user-friendly controls. The intuitive design allows for easy adjustments, ensuring that users can quickly switch between functions without extensive setup. This accessibility makes it an ideal choice for both beginners and seasoned woodworkers who value efficiency and simplicity.

Versatility is also a key aspect of the Powermatic 511. It supports a variety of tasks, making it suitable for different woodworking techniques. Whether it’s for shaping, sanding, or finishing, this tool adapts to multiple applications, reducing the need for additional equipment.

In summary, the Powermatic 511 is a powerful, efficient, and versatile tool that embodies the essence of quality woodworking. Its solid construction, advanced technologies, and user-friendly features make it a valuable addition to any workshop, helping craftsmen bring their creative visions to life with precision and ease. Investing in the Powermatic 511 means investing in tools that enhance your woodworking journey, ensuring that both novices and experts appreciate its capabilities.
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