Safety InstructionsTable of Contents
This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENTPROB-
LEMS. To help recognize this informa-
tion, observe the following symbols.
Safety Signal Words
Danger indicates
an imminently haz-
ardous situation which, if not avoided,
WILL result in death or serious injury.
Warning indicates
a potentially haz-
ardous situation which, if not avoided,
COULD result in death or serious injury.
Caution indicates a
potentially haz-
ardous situation which, if not avoided,
MAYresult in minor or moderate injury.
Notice indicates
important informa-
tion, that if not followed, may cause dam-
age to equipment.
!
NOTICE!
CAUTION
!
WARNING
!
DANGER
Section Page
Table of Contents . . . . . . . . . . . . . . . .2
Safety Instructions . . . . . . . . . . . . . . .3
Safety Signal Words . . . . . . . . . . . . .3
Before Using the Air
Compressor . . . . . . . . . . . . . . . . . . . .3
Spraying Precautions . . . . . . . . . . . .5
Breathable Air Warning . . . . . . . . . . .5
Warning Labels . . . . . . . . . . . . . . . . .6
Motor Specifications and
Electrical Requirements . . . . . . . . . .7
Power Supply and Motor
Specifications . . . . . . . . . . . . . . . . . .7
General Electrical Connections . . . . .7
110-120 Volt, 60 Hz Tool
Information . . . . . . . . . . . . . . . . . . . .8
Extension Cords . . . . . . . . . . . . . . . .9
Thermal Overload Protector . . . . . . .9
Glossary of Terms . . . . . . . . . . . . . . .9
Unpacking and Checking
Content . . . . . . . . . . . . . . . . . . . . . . .10
Installation . . . . . . . . . . . . . . . . . . . .10
Section Page
Getting to Know Your Air
Compressor . . . . . . . . . . . . . . . . . . .11
Regulated Outlet Gauge . . . . . . . . .11
Tank Pressure Gauge . . . . . . . . . . .11
Regulator Knob . . . . . . . . . . . . . . . .12
Air Filter . . . . . . . . . . . . . . . . . . . . . .12
ASME Safety Valve . . . . . . . . . . . . .12
Operating Your Air Compressor . . .13
For Trouble-Free Operation . . . . . .13
Moisture in Compressed Air . . . . . .13
Maintenance . . . . . . . . . . . . . . . . . . .13
Tank . . . . . . . . . . . . . . . . . . . . . . . . .14
Filter Removal, Inspection, and
Replacement . . . . . . . . . . . . . . . . . .15
Lubrication . . . . . . . . . . . . . . . . . . . .15
Storage . . . . . . . . . . . . . . . . . . . . . .15
Maintenance Schedule . . . . . . . . . .15
Troubleshooting . . . . . . . . . . . . . . . .16
Repair Parts . . . . . . . . . . . . . . . . . . .18
Notes . . . . . . . . . . . . . . . . . . . . . . . . .22
Warranty . . . . . . . . . . . . . . . . . . . . . .24
23
Air compressors are utilized in a variety
of air system applications. Because air
compressors and other components
(material pump, spray gun, filters, lubri-
cations, hoses, etc.) used make up a
high pressure pumping system, the fol-
lowing safety precautions should be
observed at all times. Only persons well
acquainted with these rules of safe oper-
ation should be allowed to use the air
compressor.
1. Read instruction manuals for each
component carefully, before attempt-
ing to assemble, disassemble or
operate your particular system.
2. Do not exceed pressure rating of any
component in system.
3. Protect material lines and air lines
from damage or puncture. Keep hose
and power cable away from sharp
objects, chemical spills, oil, solvents,
and wet floors.
4. Never point a spray gun at oneself or
any other person. Accidental dis-
charge may result in serious injury.
5. Check hoses for weak or worn condi-
tion, before each use, making certain
all connections are secure; do not
use if deficiency is found. Notify an
authorized service facility for exami-
nation or repair.
6. Release all pressures within system
slowly; dust and debris may be harm-
ful.
7. Follow all local electrical and safety
codes, as well as the National
Electrical Code (NEC) and the
Occupational Safety and Health Act
(OSHA).
Before Using the Air Compressor
All electrical
work should be
done by a qualified (licensed or
certified) electrician. On a prop-
erly wired circuit,the black
wires supply a voltage potential
even when the unit is off.
!
WARNING
Disconnect
power and
depressurize system before
servicing air compressor! (Turn
pressure regulator knob fully
clockwise after shutting off
compressor.)
!
WARNING