20. Place a side panel on top of the cart bed flange, | 23. Assemble a door latch at each end of the cross brace | ||
inside the lip of the front panel. Fasten the side panel | using a 5/16" x 3/4" hex bolt, a nylon washer and a | ||
to the front panel using three 1/4" x 5/8" hex bolts | 5/16" nylock nut. Place the nylon washer between the | ||
and 1/4" nylock nuts. Fasten the side panel to the cart | door latch and cross brace. Tighten so that latch is | ||
bed flange using two 1/4" x 5/8" hex bolts, 1/4" flat | snug but will still rotate. See figure 13. | ||
washers and 1/4" nylock nuts. Tighten. See figure 11. |
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| |
Repeat on other side. |
| 5/16" x 3/4" |
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| |
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| HEX BOLT | CROSS |
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| DOOR | |
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| BRACE | |
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| LATCH | |
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| |
1/4" x 5/8" |
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HEX BOLT | 1/4" NYLOCK NUT |
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1/4" FLAT |
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WASHER |
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| 5/16" NYLOCK NUT |
| 1/4" x 5/8" |
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1/4" NYLOCK NUT | HEX BOLT | NYLON |
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| |
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| WASHER |
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FIGURE 11
FIGURE 13
21.Screw a 1/4" hex nut approximately half an inch onto a 1/4" x 1" hex bolt. Insert the bolt into the hole shown in figure 12, in the side of the cart. Fasten the bolt to the cart using a 1/4" nylock nut. Tighten so that the nut is flush with the end of the bolt. Repeat on the other side. See figure 12.
22.Assemble the cross brace to the top rear holes in the side panels using four 1/4" x 5/8" hex bolts and 1/4" nylock nuts. See figure 12.
1/4" NYLOCK NUT | 1/4" x 5/8" | ||
HEX BOLT | |||
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| ||
CROSS |
| 1/4" x 1" | |
BRACE |
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| HEX BOLT | ||
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1/4" NYLOCK NUT |
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| 1/4" HEX NUT | ||
FIGURE 12
24.Install the poly hard top using fourteen 1/4" x 3/4" hex bolts and 1/4" flat washers on the outside and fourteen 1/4" flat washers and 1/4" nylock nuts on the inside. Tighten. See figure 14.
1/4" NYLOCK NUT | POLY HARD TOP |
1/4" FLAT |
|
WASHER |
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1/4" FLAT |
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WASHER |
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1/4" x 3/4" |
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HEX BOLT |
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FIGURE 14
10
