© Siemens AG 2011

Automation of a sewage treatment plant

with pumping station and stormwater overflow tank

Municipal sewerage system

Industry

 

Delivery of

 

fecal matter

 

 

 

Private

Pumping

Stormwater

Lifting

households

station

overflow tank

equipment

 

 

Mechanical

 

 

purification

 

Preliminary sedimentation

Screen

Sand and

Digestion tank

 

grease trap

 

 

Dosing of precipitant

 

Biological

 

Aeration

 

 

Final clarification

purification

 

 

 

 

 

 

 

 

 

Drainage

 

 

 

 

 

Sludge treatment

 

Preliminary sedimentation

 

 

 

 

 

Gasometer

Combined heat

Sludge

Sludge output

 

 

 

and power plant

dewatering

 

 

Pre-

 

 

 

 

 

thickening

Digestion tank

Dosing of flocculent

 

 

 

Symbolic technical representation of a sewage treatment plant

 

Uniform control of the complete wastewater network

Secure communications

• SIMATIC PCS 7 process control system in the sewage treat-

• Protection of telecontrol network by SCALANCE S613

ment plant

 

 

 

 

industrial security module

• SIMATIC PCS 7 TeleControl with SIPLUS RIC telecontrol tech-

• Application of GPRS technology

nology on the basis of the IEC 870-5-104 protocol

 

• Combination of process control at one operator station

Reporting and archiving in compliance with

(PCS 7 OS client)

 

 

 

ATV-DVWK M 260

• Compliant process control with uniform faceplates, alarms,

 

trends etc.

 

 

 

 

With application of the SIMATIC PCS 7 add-on product ACRON

Cost-effective RTUs exactly matched to the respective unit

S7-300 controller for pumping station

ET 200S with integral CPU for stormwater overflow tank

 

Sewage plant

Local

 

MD741

station

 

SIMATIC PCS 7 OS clients

 

 

IEC 870-5-104

 

 

S7-300

Industrial Ethernet

Internet

approx. 150 I/Os

 

 

 

 

Pumping station

 

PCS 7 TeleControl OS

DSL router

 

 

server (redundant)

 

IEC 870-5-104

 

 

 

Industrial Ethernet

 

SCALANCE

GPRS

 

 

S613

 

SIMATIC PCS 7

SIMATIC PCS 7

SIMATIC PCS 7

 

controller

controller

controller

 

MD741

Local

station

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IEC 870-5-104

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROFIBUS I/O

 

 

PROFIBUS I/O

PROFIBUS I/O

 

 

 

ET 200S

 

 

 

 

 

 

 

 

 

 

 

 

 

approx. 500 I/Os

 

 

approx. 500 I/Os

approx. 500 I/Os

 

 

 

with IM 151-8 CPU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROFIBUS

 

 

Inflow

 

Aeration blowing

 

 

 

Sludge

 

 

 

approx. 25 I/Os

 

 

 

 

 

 

 

 

Stormwater overflow tank

 

 

 

 

pre-treatment

 

 

 

station

 

 

 

treatment

 

 

G_PCS7_XX_00278

System architecture of sewage treatment plant automation with SIMATIC PCS 7 TeleControl

Application examples 31

Page 31
Image 31
Siemens SIMATICS PCS7 brochure Reporting and archiving in compliance with