Water cooled condenser valve

Verify cooling valve operation.

 

 

 

 

 

stuck open

 

 

 

 

 

 

Fan VFD output at 100%

Verify VFD is in remote versus

 

 

 

 

 

manual operation. Verify

 

 

 

 

 

 

 

controller output to VFD.

 

 

 

 

 

Low process fluid flow

and adjust if necessary

 

 

 

 

 

 

 

Verify system valve operation

 

 

Low Fluid Temp Fault

9

CC

Plugged Y-strainer

Clean y-strainer through blow-

 

 

 

 

 

down valve or cleaning internal

 

 

 

 

 

 

 

strainer.

 

 

 

 

 

System low on refrigerant

Contact Customer Service

 

 

 

 

 

Liquid line valves closed

controller and valve

 

 

 

 

 

 

 

Verify wiring or output between

 

 

 

 

 

Chilled fluid setpoint too

Adjust setpoint or fluid

 

 

Low Suction Pressure Fault

10

CC

close to freeze protection

freezepoint temperature (will

 

 

setpoint.

 

require adding glycol to fluid)

 

 

 

 

 

Process fluid flow rate too

Verify system valve operation

 

 

 

 

 

low.

 

and adjust if necessary

 

 

 

 

 

Thermal expansion valve

Contact Customer Service

 

 

 

 

 

failure.

 

 

 

 

Low Superheat Fault (only will

 

 

Thermal expansion valve

Contact Customer

 

 

 

 

failure

 

 

 

 

appear if optional sensor pack is

11

CC

 

 

 

 

Temperature Sensor Failure

Verify sensor wiring between

 

 

installed)

 

 

 

 

 

 

 

 

 

controller and sensor.

 

 

 

 

 

Sensor failure

Check the wiring connection at

 

 

Suction Pressure Sensor Failure

12

CC

Electrical connection at

 

 

sensor open

the sensor, and at the controller.

 

 

 

 

 

Electrical connection at

If necessary replace sensor.

 

 

 

 

 

controller open

 

 

 

 

 

 

Sensor wires loose from

Check the wiring connection at

 

 

Leaving Water Temp Sensor

13

SC

controller terminal block

the controller terminal block

 

 

sensor and controller terminal

Replace Sensor

 

 

Failure

 

 

 

Sensor wires broke between

 

 

 

 

 

 

block.

 

 

 

 

 

 

 

Tank level too low

Add fluid if necessary.

 

 

 

 

 

 

 

Verify tank level parameters.

 

 

Low Level Fault

14

SC

 

 

 

 

Optional water makeup valve

controller and makeup valve.

 

 

 

 

 

failure

 

Verify wiring between

 

 

 

 

 

 

Replace valve if necessary

 

 

 

 

 

Tank level sensor failure

Replace Sensor

 

 

 

 

 

System valve(s) closed

operational and adjust.

 

 

 

 

 

 

 

Verify that all system valves are

 

 

No Flow

15

SC

 

 

 

 

Low flow sensor failure

and at the terminal block.

 

 

 

 

 

 

 

Verify the sensor at the sensor

 

 

 

 

 

Pump failure

Verify the operation of the

 

 

 

 

 

pump (i.e. motor circuit

 

 

 

 

 

 

 

protector or pump rotation)

 

 

CC = Compressor Critical

SC = System Critical

PC = Process Critical

W = Warning

 

 

 

 

Alarm Name

#

Type

Possible Cause

Solution

 

 

 

 

 

Motor circuit protector open

Verify motor circuit protector

 

 

 

 

 

operation. Verify motor wiring

 

 

Pump Overload

16

SC

 

 

and amp draw while under load.

 

 

 

 

 

 

 

Verify system valves are

 

 

 

 

 

Pump flow rate in excess of

operational and properly set.

 

 

 

 

 

Contact customer service or

 

 

 

 

 

capacity

 

 

 

 

 

 

 

sales if pump is sized too small

 

 

 

 

 

 

 

for application.

 

 

High Fluid Temp Fault

17

SC/W

Fluid temperature higher than

Verify parameter and adjust if

 

 

parameter.

necessary.

 

 

 

 

 

Refrigeration system fault

Check for any refrigeration

 

GP Series Portable Chillers

Chapter 6: Troubleshooting

52 of 90

Page 52
Image 52
Sterling 882.93092.01 manual Sc/W

882.93092.01 specifications

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