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manual Operation And Parts Manual, MODEL G-2.9R, Portable Ac Generator, Gasoline Engine
Models:
G-2.9R
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Troubleshooting
Specs
Install
STOW G-2.9R - WIRING DIAGRAM S/N 5497956 AND BELOW
Warranty
Dimension
Maintenance
Connecting the Ground
Symptom
Parts Ordering Procedures
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OPERATION AND PARTS MANUAL
MODEL
G-2.9R
PORTABLE AC GENERATOR
(GASOLINE ENGINE)
S/N 5497956 AND BELOW S/N 5497957 AND ABOVE
Revision #1 (10/28/04)
THIS MANUAL
MUST
ACCOMPANY THE EQUIPMENT AT ALLTIMES.
Page 2
Page 1
Image 1
Page 2
Contents
MODEL G-2.9R
OPERATION AND PARTS MANUAL
PORTABLE AC GENERATOR
S/N 5497956 AND BELOW S/N 5497957 AND ABOVE
Page
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
HERES HOW TO GET HELP
SERVICE DEPARTMENT
WARRANTYDEPARTMENT
Specification and part
TABLE OF CONTENTS
As a continuing effort to
NOTE number are subject to change without notice
Extra Discounts
PARTS ORDERING PROCEDURES
Here’s how to get help
Direct TOLL-FREE access to our Parts Department
Figure 1. Dimensions
STOW G-2.9R - DIMENSIONS
STOW G-2.9R - SPECIFICATIONS
Table 1. Specifications
Effects of Altitude and Heat
MODEL
HAZARD SYMBOLS
STOW G-2.9R - SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
DANGER
CAUTION Eye and Hearing Hazards
STOW G-2.9R - SAFETY MESSAGE ALERT SYMBOLS
Equipment Damage
Rotating Parts Hazards
STOW G-2.9R - RULES FOR SAFE OPERATION
GENERAL SAFETY
DANGER
Read this manual
Grounding Safety
Power Cord Safety
Maintenance Safety
STOW G-2.9R - RULES FOR SAFE OPERATION
DANGER-ELECTROCUTION HAZARDS
STOW G-2.9R - RULES FOR SAFE OPERATION
DEATH
Emergencies
NOTE PAGE
Machine Safety Decals
OPERATION AND SAFETY DECALS S/N 5497956 AND BELOW
Figure 2A. Operation and Safety Decals S/N 5497956 and Below
Figure 2B. Operation and Safety Decals S/N 5497957 and Above
OPERATION AND SAFETY DECALS S/N 5497957 AND ABOVE
STOW G-2.9R Familarization
STOW G-2.9R - GENERAL INFORMATION
Control Panel
Excitation System
Table 2. Power Factor By Load
Single Phase Load
STOW G-2.9R - LOAD APPLICATION
Extension Cables
Figure 3. Generator Controls and Components
STOW G-2.9R - CONTROLS AND INDICATORS
with S/N 5497957 and above
STOW G-2.9R - CONTROLS AND INDICATORS
DANGER
STOW G-2.9R - GENERATOR REFUELING
Figure 4. Generator Refueling
Outdoor Installation
STOW G-2.9R - INSTALLATION
Mounting
Connecting the Ground
STOW G-2.9R - INSTALLATION
Figure 5. Generator Grounding
General Inspection Prior to Operation Ground Power Tools
STOW G-2.9R - PRE-INSPECTION
Table 3. Cable Selection 60 Hz, Single Phase Operation
#12 Wire
DANGER EXPLOSIVE FUEL
STOW G-2.9R - PRE-INSPECTION ENGINE
Before Starting
Engine Oil Check
Figure 13. Operation Switch ON
STOW G-2.9R - INITIAL START-UP ENGINE
Figure 14. Engine ON/OFF Switch ON
Before Starting the Engine
Figure 19. Operation Switch OFF Figure 16. AC Voltmeter 120 VAC
STOW G-2.9R - INITIAL START-UP ENGINE/OPERATION
Figure 20. Engine ON/OFF Switch OFF
Connecting the Load
Generator Storage
STOW G-2.9R - PREPARATION FOR LONG -TERM STORAGE
Table 5. Engine Maintenance Schedule
STOW G-2.9R - MAINTENANCE ENGINE
FIRST
EVERY
Cleaning the Fuel Strainer
STOW G-2.9R - MAINTENANCE ENGINE
Maintenance
ENGINEAIRCLEANER
Figure 25. Generator/Engine Wiring Diagram S/N 5497956 and Below
STOW G-2.9R - WIRING DIAGRAM S/N 5497956 AND BELOW
Figure 26. Generator/Engine Wiring Diagram S/N 5497957 and Above
STOW G-2.9R - WIRING DIAGRAM S/N 5497957 AND ABOVE
TABLE 6. ENGINE TROUBLESHOOTING
STOW G-2.9R -TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 6. ENGINE TROUBLESHOOTING CONTINUED
STOW G-2.9R -TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 7. GENERATOR TROUBLESHOOTING
STOW G-2.9R -TROUBLESHOOTING GENERATOR
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
STOW G-2.9R - EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book
Items Found In the “Remarks” Column
Items Found In the “Items Number” Column
1 to 3 Units
STOW G-2.9R - SUGGESTED SPARE PARTS
STOW G-2.9R GENERATOR 1 TO 3 UNITS WITH ROBIN EX170D20210 ENGINE
Part numbers on this
NAMEPLATE AND DECALS S/N 5497956 AND BELOW
STOW G-2.9R - NAME PLATE AND DECALS S/N 5497956 AND BELOW
PART NAME
STOW G-2.9R - NAME PLATE AND DECALS S/N 5497956 AND BELOW
REMARKS
NAMEPLATE AND DECALS. S/N 5497957 AND ABOVE
STOW G-2.9R - NAME PLATE AND DECALS S/N 5497957 AND ABOVE
PART NAME
STOW G-2.9R - NAME PLATE AND DECALS S/N 5497957 AND ABOVE
REMARKS
DECAL DANGER ELECTRICAL SHOCK HAZ
GENERATOR ASSY
STOW G-2.9R - GENERATOR ASSY
PART NAME
STOW G-2.9R - GENERATOR ASSY
REMARKS
INCLUDES ITEMS W
CONTROL BOX ASSY. S/N 5497956 AND BELOW
STOW G-2.9R - CONTROL BOX ASSY. S/N 5497956 AND BELOW
PART NAME
STOW G-2.9R - CONTROL BOX ASSY. S/N 5497956 AND BELOW
REMARKS
5-20R 125V ,20A
CONTROL BOX ASSY. S/N 5497957 AND ABOVE
STOW G-2.9R - CONTROL BOX ASSY. S/N 5497957 AND ABOVE
PART NAME
STOW G-2.9R - CONTROL BOX ASSY. S/N 5497957 AND ABOVE
REMARKS
L5-20R125V, 20A
PIPE FRAME ASSY. S/N 5497956 AND BELOW
STOW G-2.9R - PIPE FRAME ASSY. S/N 5497956 AND BELOW
PART NAME
STOW G-2.9R - PIPE FRAME ASSY. S/N 5497956 AND BELOW
REMARKS
CUP, FILTER, FUEL STRAINER
PIPE FRAME ASSY. S/N 5497956 AND ABOVE
STOW G-2.9R - PIPE FRAME ASSY. S/N 5497956 AND ABOVE
PART NAME
STOW G-2.9R - PIPE FRAME ASSY. S/N 5497956 AND ABOVE
REMARKS
CRANKCASE ASSY
ROBIN EX170D20210 - CRANKCASE ASSY
PART NAME
ROBIN EX170D20210- CRANKCASE ASSY
REMARKS
GASKET, ROCKER COVER
CRANKSHAFT AND PISTON ASSY
ROBIN EX170D20210 - CRANKSHAFT AND PISTON ASSY
PART NAME
ROBIN EX170D20210 - CRANKSHAFT AND PISTON ASSY
REMARKS
PISTON RING SET, OVERSIZE 0.25 MM
GOVERNOR ASSY
ROBIN EX170D20210 - GOVERNOR ASSY
ROBIN EX170D20210 - GOVERNOR ASSY
QTY. REMARKS
PART NAME
SPEED CONTROL LEVER
INTAKE AND EXHAUST ASSY
ROBIN EX170D20210 - INTAKE AND EXHAUST ASSY
PART NAME
ROBIN EX170D20210 - INTAKE AND EXHAUST ASSY
REMARKS
230 +
AIR CLEANER ASSY
ROBIN EX170D20210 - AIR CLEANER ASSY
AIR CLEANER ASSY. LOW PROFILE
ROBIN EX170D20210 - AIR CLEANER ASSY
PART NAME
REMARKS
COOLING STARTING ASSY
ROBIN EX170D20210 - COOLING STARTING ASSY
PART NAME
ROBIN EX170D20210 - COOLING STARTING ASSY
REMARKS
COOLING STARTING ASSY
CARBURETOR ASSY
ROBIN EX170D20210 -CARBURETOR ASSY
PART NAME
ROBIN EX170D20210 - CARBURETOR ASSY
REMARKS
SCREW, CHOKE, LOW PROFILE
FLYWHEEL ASSY
ROBIN EX170D20210 - FLYWHEEL ASSY
PART NAME
ROBIN EX170D20210 - FLYWHEEL ASSY
REMARKS
NGK BR6HS
ELECTRIC DEVICE ASSY
ROBIN EX170D20210 - ELECTRIC DEVICE ASSY
PART NAME
ROBIN EX170D20210 - ELECTRIC DEVICE ASSY
ELECTRIC DEVICE ASSY
Effective July 15
TERMS AND CONDITIONS OF SALE - PARTS
Terms and Conditions of Sale STOW Construction Equipment
NOTE PAGE
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
HERES HOW TO GET HELP
SERVICE DEPARTMENT
WARRANTYDEPARTMENT