Subaru Air Conditioning Systems

Performance Test Results

Standard Compressor Systems

System performs to specifications; test complete

Higher than normal pressures indicate: —Restriction of air across

condenser —Defective cooling fan(s) —Refrigerant overcharge

—Restriction in system —Air in system —Moisture in system

Lower than normal pressures indicate: —System is undercharged —Compressor is defective

Variable Displacement

Compressor Systems

System performs to

specifications, test complete

Higher than normal pressures indicate: —Restriction of air across

condenser —Defective cooling fan(s) —Refrigerant overcharge —Restriction in system —Air in system —Moisture in system

Lower than normal pressures indicate: —Compressor has shifted

to minimum stroke

Stop engine

Wait ten (10) minutes, retest —System is undercharged

“Clunking” sound is normal

while charging system —Compressor is defective

Control Valve Testing—

Variable Displacement

Compressor

Bring compressor to the minimum stroke position —Open hood and windows —Set engine speed to fast idle

—Set blower speed to low —Set A/C control to A/C MAX

Suction pressure should be 25-35 psi

Note: When inlet air temperature to evaporator is “LOW”, the discharge pressure may appear to be excessively “LOW” and bubbles may be seen in sight glass. This condition is normal.

Lower than normal pressure indicates:

—System is undercharged, or —Compressor is NOT changing to minimum stroke

Switch system “ON” and “OFF”

If high and low side pressures remain equal —Extreme System undercharge, or —Defective compressor

Note: The clutches on the variable displacement Calsonic and DIESEL KIKI compressors are not serviceable. Always refer to the current Subaru Service Bulletins for possible future changes to this procedure.

Wrench

Related Air Conditioning Service Bulletins

End

 

The

 

 

Number

Date

Title

Remarks

 

Number Date

Title

 

 

 

 

 

 

 

 

 

 

 

15-42-87

05-18-87

Accessory A/C

 

 

10-57-90

05-29-90

A/C Compressor Inspection

 

 

 

 

Justy S0A332A105

 

 

 

 

 

 

 

 

 

 

 

10-58-90

05-30-90

Thermoprotector Service Procedure

 

 

 

 

 

 

 

 

 

15-44-87

05-26-87

Accessory AC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(S0A332A1 05)

Install on (4EAT)

 

10-59-90

07-06-90

Thermoprotector Testing

 

 

 

 

 

 

 

 

 

Procedure Clarification

 

 

02-70-89

08-24-89

Idle Speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjustment Procedure

 

 

10-60-90

08-14-90

Automatic Climate Control

 

 

 

 

for MT/ECVT

 

 

 

 

Diagnostic Information

 

 

02-72-89

05-07-86

Idle Speed

Addendum to Service

 

10-61-91

07-02-91

Removal and Recycling of

 

 

 

 

Adjustment Procedure

Bulletin #02-70-89

 

 

 

Refrigerant R-1 2

 

 

 

 

for MT/ECVT

 

 

 

 

 

 

 

 

 

 

 

10-62-91

09-20-91

Wynn’s Justy A/C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10-49-88

08-04-88

Fresh/Circ Air Lever

 

 

 

 

SOA329A110 & S0A329A112

 

 

 

 

Not Holding Position

 

 

 

 

 

 

 

 

 

 

 

10-63-93

04-12-93

R-134a Refrigerant Handling Procedures

 

 

 

 

 

 

 

 

 

10-50-89

05-29-89

Heater Gears

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(87-89 ‘L’ Series)

 

 

10-64-93

11-08-93

Heater Vent Door Binding Or Leaking Air

 

 

 

 

 

 

 

 

 

 

 

 

10-51-89

05-29-89

Compressor Oil (Legacy)

 

 

10-65-94

03-08-94

Proper Oils For Subaru A/C Systems

 

 

 

 

 

 

 

 

 

 

 

 

10-52-89

07-28-89

V-5 Compressor & A/C

 

 

10-66-94

06-17-94

R-12 and R-134a Air Conditioning System

 

 

 

 

System Service Information

 

 

 

Handling Procedures

 

 

 

 

 

 

 

 

 

 

 

 

10-53-89

10-18-89

A/C System Servicing

 

 

10-67-94

11-11-94

Clicking Noise From The Heater

 

 

 

 

 

 

 

 

 

Mode Door Actuator

 

 

10-55-90

01-29-90

Discontinued Shorting Loop

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For A/C Cut Relay

 

 

10-68-96R

07-01-98

Air Conditioning Retrofit Procedures

 

 

 

 

 

 

 

 

 

R-12 to R-134a

 

 

10-56-90

01 -29-90

Heater Gears - ‘87 to ‘89

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

‘L’ Series & XT Models

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

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Subaru R-12, R-134A manual Performance Test Results, Standard Compressor Systems

R-12, R-134A specifications

Subaru, a renowned automotive manufacturer, has made significant advancements in its air conditioning refrigerant technologies, particularly in its use of R-12 and R-134A. Understanding these refrigerants is crucial for enthusiasts and technicians alike, as they are integral to Subaru's climate control systems.

R-12, also known as dichlorodifluoromethane, was commonly used in automotive air conditioning systems until the late 20th century. It is a chlorofluorocarbon (CFC) that proved to be highly efficient in cooling systems, offering optimal performance in various conditions. However, environmental concerns over ozone depletion led to a phasedown of its use. Subaru vehicles produced before the early 1990s often utilized R-12, characterized by its stable properties and excellent thermodynamic performance. Despite its effectiveness, the negative environmental impact of R-12 has rendered it obsolete in modern automotive applications.

Adapting to these challenges, Subaru transitioned to R-134A, or tetrafluoroethane, in the 1990s. R-134A is a hydrofluorocarbon (HFC) that does not deplete the ozone layer, making it a more environmentally friendly alternative to R-12. This transition coincided with Subaru's commitment to sustainability and compliance with international regulations. R-134A boasts several advantages, including lower global warming potential and improved efficiency in cooling performance. Its thermodynamic properties provide effective heat absorption, ensuring that Subaru drivers can rely on consistent climate control, regardless of external temperatures.

Subaru has integrated R-134A into its vehicle technology without compromising performance. Newer models utilize advanced HVAC systems that maximize refrigerant efficiency while maintaining comfort. Features such as variable compressor speed control enhance overall system performance, allowing for quicker cooling response and reduced energy consumption. Additionally, Subaru employs meticulous system designs to minimize refrigerant leakage, further supporting environmental initiatives.

The transition from R-12 to R-134A exemplifies Subaru's responsiveness to both performance and environmental concerns. As regulations continue to evolve, it's expected that Subaru will continue to innovate in refrigerant technology, prioritizing sustainability while delivering reliable and efficient climate control for its drivers. As vehicle technology advances, it's clear that Subaru remains committed to adapting its systems for a cleaner, more efficient future.