Sunrise Medical HPL600 A i n t e n a n c e I n t e n a n c e, To be Inspected by User

10 M a i n t e n a n c e

M a i n t e n a n c e 11

Lubrication & Casters

The lift is designed for minimum maintenance; however, a six (6) months check and lubrication should ensure continued safety and reliability.

The casters MUST swivel and roll smoothly. A white grease (waterproof auto lubricant) may be applied to the ball bearing swivel of the casters once a year. Apply more frequently if the casters are exposed to extreme moist conditions.

Refer to Figure 1 for lubrication points. Lubricate all pivot points. Wipe all excess lubricant from lift surface.

Cleaning of Casters

1.Place the lift on its side.

2.Remove the bolt and locknut that secure the existing front caster assembly to the fork.

3.Remove all debris and clean any dust.

NOTE– For the front caster, examine and replace the existing washer if worn. The front caster assem- bly consists of two (2) washers and a caster in between. The caster will fall out between the two (2) washers (Figures 2 & 3).

4.Position the front caster in the assembly and tighten up the bolt and locknut.

5.Line up the mounting holes in the new front caster assembly and the fork

6.Install the bolt through the fork and caster assembly and tighten securely with the locknut.

Annual Inspection

The HPL600 and its accessories must be inspected annually.

The HPL600 and its accessories must be serviced every 12 months as a minimum requirement.

3

2

1

4

5

Figure 1

1.Carry Bar

2.Boom Mounting Bracket

3.Boom / Mast Mount

4.Mast Mounting Bracket

5.Leg Pivots

5

1

24

3

Figure 2 Front Caster

5

1

24

3

Figure 3 Rear Caster

Maintenance Inspection Checklist
	TO BE INSPECTED BY USER:	Initially	Before each use	Every 2 months	Every 4 months	Every year
	Lift Device
	Inspect for missing hardware or broken pieces	✓	✓			✓
	Battery recharge		✓	✓
	Slings and Hardware
	Check all sling attachments for sign of wear		✓
	Inspect sling material for wear or deterioration		✓
	Inspect sling straps for wear		✓
	Inspect for any defect or loose threads in stitched areas		✓
	Clean sling as indicated on the tag		When	necessary
	The Caster Base
	Inspect for missing hardware	✓		✓
	Base opens/closes with ease	✓		✓
	Inspect casters and axle bolts for tightness	✓		✓
	Inspect caster for smooth swivel and roll	✓		✓
	Clean casters			✓
	The Mast
	Mast MUST be securely assembled to boom	✓	✓
	Inspect for cracks or deflections	✓	✓
	The Boom
	Check all hardware and swivel bar supports	✓		✓
	Inspect for cracks or deflections	✓		✓
	Inspect bolted joints of boom for wear	✓		✓
	Inspect to ensure that the boom is centered between	✓		✓
	the base legs.
	Check the bolt/hooks for wear or damage	✓		✓
	Check sling hooks for wear or deflections	✓		✓
	The Manual/Hydraulic/Electric Actuator Assembly
	Inspect hardware on mast and boom	✓		✓
	Check for wear or deterioration	✓		✓
	Cycle to ensure smooth quiet operation	✓		✓
	Cleaning

As part of the annual inspection, an annual load test

1. Locknut

with the safe working load must be performed on the

Cleaning of the lifter ✓ ✓

HPL600 as required for CE mark maintenance.

2. Washer

3. Caster wheel

4. Bolt

5. Fork

Regular cleaning will reveal loose or worn parts, enhance smooth operation and extend the life expectancy of the lift.