Troy-Bilt 604 manual Battery, Fuse, Charging, Goodbad

NOTE: The hex flange nut has a right-handed thread pattern. Do NOT attempt to force the nut in the incorrect direction. Doing so may damage the nut and create a safety hazard.

Hex Flange Nut Block of Wood

Spindle	Cutting Blade
Assembly

Figure 22

To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges. See Figure 23.

Sharpen the cutting edge straight across, parallel to the trailing edge, at a 25° to 30° angle. See Figure 23.

IMPORTANT: If the cutting edge of the blade has already been sharpened to within 5/8" of the wind wing radius, or if any metal separation is present, replace the blades with new ones. See Figure 23.

Worn Blade Edge
Blade Separation	Wind Wing

5/8" minimum Sharpen Edge Evenly

Figure 23

It is extremely important that each cutting blade edge be ground equally to maintain proper blade balance. An unbalanced blade will cause excessive vibration when rotating at high speeds, may cause damage to the tractor and result in personal injury. The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly.

When replacing the blade, be sure to install the blade with the side of the blade marked ‘‘Bottom’’ (or with a part number stamped in it) facing the ground when the mower is in the operating position.

IMPORTANT: Use a torque wrench to tighten the blade spindle hex flange nut to between 70 foot- pounds and 90 foot-pounds.

BATTERY

The battery is sealed and is maintenance-free. Acid levels cannot be checked.

•Always keep the battery cables and terminals clean and free of corrosive build-up.

•After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to the terminals and over the positive terminal boot.

•Always keep the boot positioned over the positive terminal to prevent shorting.

IMPORTANT: If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the NEGATIVE (Black) wire its terminal first, followed by the POSITIVE (Red) wire. Be certain that the wires are connected to the correct terminals. reversing them could change the polarity and cause damage to your engine’s alternating system.

Charging

If the unit has not been put into use for an extended period of time, charge the battery with an automotive-type 12-volt charger for a minimum of one hour at six amps.

WARNING: Batteries give off an explosive gas during and for some time after charging. Charge battery in a well ventilated area and do not allow a spark or an open flame near the battery.

FUSE

A fuse is installed in your tractor’s wiring harness to protect the tractor’s electrical system from damage caused by excessive amperage. Always use the same capacity fuse for replacement. If the electrical system does not function, or your tractor’s engine will not crank, first check to be certain that the fuse has not blown. It can be found under the hood mounted behind the top of dash panel on the support bar. Pull the fuse out and compare it with Figure 24 to determine if it is good or bad.

2020

GOODBAD

Figure 24

23