4.Check for correct tension on the forward drive belt by taking two measurements of the cable spring, as follows:
a. With the Forward Clutch Bail (Y, Fig. 2- |
6) in an open (released) position, measure |
the length of the cable spring (W) from the |
outermost coil to the outermost coil. |
b. Squeeze the Forward Clutch Bail against |
the handlebar (see Fig. |
sure the spring length. The belt tension is |
correct if this second measurement is be- |
tween 1/16" to 3/16" longer than the first |
measurement. If so, turn the hex nut (Z, |
Fig. |
(X) while preventing the cable adjuster |
from turning. |
c. If the spring length is incorrect, you |
must adjust the cable tension as described |
in Checking and Adjusting Forward Drive |
6
5
4
3
2
Z | 1 | |
X | ||
|
Hold bail against handlebar while taking second measurement of spring
Fig.
Belt Tension in Section 5. Incorrect cable |
tension can result in belt slippage (cable |
tension too loose), or unintentional tine |
movement when the clutch bail is in Neu- |
tral (cable tension too tight). |
Y
W
V | W |
Z |
|
X |
|
Fig. | Fig. |
spring and | clutch cable spring to |
adjuster. | forward clutch bail. |
STEP 5: INSTALL REVERSE CLUTCH CABLE (MODELS 634F & 634A ONLY)
1.Unwrap the reverse clutch cable (CC, Fig.
2.Insert the cable (CC, Fig.
3.Fasten the reverse clutch cable to the left side handlebar with a cable tie (EE, Fig.
4.Test the function of the reverse clutch by pulling out and releasing the cable knob. The knob should return to its neutral posi- tion (resting against bracket). If it doesn’t, contact your local dealer or
BB |
DD |
CC |
Flat Side |
Fig.
CC
BRONCO
EE
Fig.
8