Attaching the Full Overlay Panel
1.If
IMPORTANT
| Tape |
Back of |
|
Wood | Drawer Panel |
Panel |
Side of
Wood PanelBottom of
Wood Panel
11/32" | 3/8" |
Bottom | Both Sides |
2.Place and tape the existing drawer panel on the back of the overlay panel (see above).
3.Drill the five holes (5/32" drill 3/8" deep) through both panels according.
Top of | Vinyl Coated |
Wood Panel | Steel Panel |
| |
| |
5/32" x 3/8" Deep – | |
| 5 Places |
1" |
|
1" | 1" |
| |
|
CAUTION
It is important to ensure that all drilled holes are drilled to the correct depth in order to avoid splits in the wood when hardware is installed.
4.Remove tape adjoining the panels and enlarge the five holes in the overlay panel using a 0.201" (#7) drill.
5.Attach the drawer panel to the overlay panel using #10 x 5/8" wood screws and nylon spacers. The nylon spacers fit between the overlay panel and the door panel as shown in Figure 11. The spacers allow the original drawer panel to slide back into the 1/
Typical | Drawer Panel |
Wood Panel |
|
#10 x 5/8"
Round Head Screw
Five Required
Plastic
Spacer
Five
Required
IMPORTANT
Drawer panel and overlay panel must be aligned properly or the drawer will not operate correctly.
Assembling the Drawer Front
1.Install the assembled panel by sliding the original door panel back into the drawer front.
2.Replace the handle assembly and secure with the two screws removed in Step 2 under Removing Existing Drawer Fronts.
3.Starting at the corners and working toward the center, push the drawer gasket back into place. Go on to 5 Adjust Drawers.
9 |