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Watlow Electric 986, 987, 988, 989 [InPt], [OtPt], M, [PLOC], [diAG], [`CAL], [GLbL], [CO

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1.4 WATLOW Series 988 User’s Manual Hardware Setup, Chapter 1

DIP Switches

Figure 1.4 -

Lockout DIP switch.

no hardware lockout or

(Switch 1 has no effect.)

lockout Setup and Factory menus or

(Switch 1 has no effect.)

O

N

↑

12

O

N

↑

12

O

N

↑

12

O

N

↑

12

4. The lockout DIP switch

hides the Setup Menus

(Input, Output, Global and

Communications) and the

Factory Menus (Panel

Lockout, Diagnostics and

Calibration). All units have

a lockout DIP switch.

ç

CAUTION:

The lockout DIP

switch makes the

Setup and Factory

menus unavailable.

Configure all the

Setup and Factory

menus before lock-

ing them out.

Failure to do so

could result in dam-

age to equipment in

the event of a setup

error.

Input Output Global

Panel

Lockout Diagnostics Calibration

Commu-

nications

[InPt]

[`SEt]





[OtPt]

[`SEt]







[PLOC]

[Fcty]

[diAG]

[Fcty]

[`CAL]

[Fcty]

[GLbL]

[`SEt]







[CO

M

[`SEt]







C1.wc 5/14/1999 8:42 AM Page 1.4

Contents

Main Series 988 1/8 DIN Microprocessor-Based Temperature/Process Controller ISO 9001 Users Manual Includes 986, 987, 988 and 989 Table of Contents Introduction to the Watlow Series 988 Controllers Introduction Using this Manual Document Every Step Introduction Notes, Cautions and Warnings Technical Assistance We Value Your Feedback Chapter 1 Hardware Setup DIP Switch Locations and Functions Page Page 1.4 [InPt] [OtPt] M [PLOC] [diAG] Chapter 2 Installation and Wiring Installation Installing the Series 988 Page Wiring Wiring the Series 988 Input-to-output Isolation Power Wiring Wiring Sensor Installation Guidelines 2.6 Wiring Example Wiring Notes L1 L2 2.8 Input 1 Wiring Input impedance: 10K Figure 2.8c 0-5V, 1-5Vor 0-10V(dc) Process Figure 2.8a Thermocouple or 0-50mV (high impedance) 98 _ _ - 1_ _ _ - _ _ _ _ (no DIP switches) Input 2 Wiring Figure 2.9a Thermocouple or 0-50mV (high impedance) 98 _ _ - _ 1_ _ - _ _ _ _ (no DIP switches) Input impedance: 20M19 Figure 2.10b Current Transformer Input 98 _ _ - _ 4_ _ - _ _ _ _ Input 2 Wiring Figure 2.10a Slidewire Feedback or Potentiometer Input 98 _ _ - _ 3_ _ - _ _ _ _ Event Input 1 Wiring Figure 2.10c Digital Event Input 2 98 _ _ - _ 5_ _ - _ _ _ _ Figure 2.11a Digital Event Input 1 Available on all units. 2.12 Figure 2.12a AC Outputs Output 1 Wiring Figure 2.12b Switched DC, Open Collector 98 _ _ - _ _ C_ - _ _ _ _ Figure 2.12d 0-5V, 1-5Vand 0-10V(dc) Process 98 _ _ - _ _ F_ - _ _ _ _ Figure 2.12c 0-20mA and 4-20mA Process 98 _ _ - _ _ F_ - _ _ _ _ Output 2 Wiring Figure 2.13b Switched DC, Open Collector 98 _ _ - _ _ _ C- _ _ _ _ Figure 2.13d 0-5V, 1-5Vand 0-10V(dc) Process 98 _ _ - _ _ _ F- _ _ _ _ Figure 2.13c 0-20mA and 4-20mA Process 98 _ _ - _ _ _ F- _ _ _ _ Figure 2.13e External Signal Conditioner Power Supply 98 _ _ - _ _ _ T - _ _ _ _ Output 3 Wiring Figure 2.15b Switched DC, Open Collector 98 _ _ - _ _ _ _- _ C_ _ Figure 2.15a AC Outputs 98 _ _ - _ _ _ _ - _ B_ _ 98 _ _ - _ _ _ _ - _ D_ _ _ Output 4 Wiring Figure 2.15c External Signal Conditioner Power Supply 98 _ _ - _ _ _ _- _ T_ _ , Product Techical Information - Controls. www.watlow.com For data communications wiring refer to Chapter 3 Front Panel and Display Loop Keys and Displays TL W W A 3.2 Display Loop Display Loop Navigating the Setup Menus Chapter 4 The Setup Menus 4.2 from the controller's Reaching the Input Menu Slidewire (p. 4.16) Input 2 (p. 4.9) Input 1 (p. 4.3) Select the Input Menu, then press the Mode key to step through the prompts. [`In1] Input 1 [`In1] [dEC1] Decimal 1 Range Low 1 and Range High 1 [`rL1] [`rH1] [`rL1] [`rH1] [`rL1] [`rH1] [CAL1] Calibration Offset 1 RTD (100) Calibration Curve 1 Software Filter 1 [rtd1] [Ftr1] Linearization 1 [Lin1] Input 2 [`In2] [`In2] [`In2] [`rSP] Remote Set Point Decimal 2 Range Low 2 and Range High 2 [`rL2] [`rH2] [dEC2] [`rL2] [`rH2] 4.12 [`rL2] [`rH2] Learn Low Learn High [LrnL] [LrnH] [CAL2] [rtd2] Calibration Offset 2 RTD Calibration Curve 2 Software Filter 2 [Ftr2] [Lin2] [Hunt] [SHYS] 4.18 C4.wc 5/14/1999 8:48 AM Page 4.18 Enter your settings, from the controller's upper display. [```1] Reaching the Output Menu Figure 4.18 - Navigating the Output Menu. *Prompts may not appear, depending on controller configuration. Output Prompts [`Ot1] Output 1 Process 1 [HYS1] [Prc1] Hysteresis 1 Output 2 Process 2 [`Ot2] [Prc2] Hysteresis 2 Set Point 2 Control [HYS2] [SP2c] Alarm 2 Alarm 2 Side [`AL2] [A2Sd] Latching 2 Silencing 2 [LAt2] [SIL2] Output 3 Alarm 3 [`Ot3] [`AL3] Alarm 3 Side Hysteresis 3 [A3Sd] [HYS3] Latching 3 Silencing 3 [LAt3] [SIL3] Output 4 Alarm 4 [`Ot4] [`AL4] Alarm 4 Side [A4Sd] Hysteresis 4 [LAt4] [HYS4] Latching 4 Silencing 4 Analog Output [SIL4] [Aout] Process 3 [A`rL] [Prc3] Retransmit Low Limit Retransmit High Limit Retransmit Calibration Offset [A`rH] [ACAL] Reaching the Global Menu Global Prompts Celsius-Fahrenheit Failure Mode [`C_F] [FAIL] Error Latching Control Type [`Err] [CntL] Cascade Action [CSAC] Algorithm PID 2 Crossover Selection [ALGO] [Pid2] Crossover Process Value Crossover Set Point Value [Proc] [StPt] Event Input 1 Event Input 2 [`Ei1] [`Ei2] Annunciator Low Power Limit [Anun] [`LoP] High Power Limit Auto-tune Set Point [`HiP] [AtSP] Ramping Function Ramp Rate [``rP] [rAtE] Reaching the Communications Menu Communications Prompts Baud Rate Data Bits and Parity [bAUd] [dAtA] Protocol Type Address [Prot] [Addr] Interface Type [IntF] Navigating the Operation Menus Chapter 5 The Operation Menus Reaching the System Menu 5.2 from the controller's Event Input (p. 5.4) Alarms (p. 5.4) [`SP2] [IdSP] Event Input 1 Status Event Input 2 Status Alarm 2 Low [Ei1S] [Ei2S] [A2LO] Alarm 2 High [A3LO] [A2HI] Alarm 3 Low Alarm 3 High Alarm 4 Low [A3HI] [A4LO] Alarm 4 High Auto-tune [A4HI] [`AUt] Local-remote [`L-r] Reaching the PID Menus C5.wc 5/14/1999 8:51 AM Page 5.9 Enter your settings, from the controller's upper display. Output 2 (p. 5.13) Operation Menus, Chapter 5 [Pb1A] [Pb1b] Reset, Output 1A or 1B Integral, Output 1A or 1B [rE1A] [rE1b] [It1A] [It1b] Rate, Output 1A or 1B Derivative, Output 1A or 1B [rA1A] [rA1b] [dE1A] [dE1b] Cycle Time, Output 1A or 1B Proportional Band, Output 2A or 2B [Ct1A] [Ct1b] [Pb2A] [Pb2B] Reset, Output 2A or 2B Integral, Output 2A or 2B [rE2A] [rE2b] [It2A] [It2b] Rate, Output 2 Derivative, Output 2A or 2B [rA2A] [rA2b] [dE2A] [dE2b] Cycle Time, Output 2A or 2B Dead Band A or B [Ct2A] [Ct2b] [db`A] [db`b] Navigating the Factory Menus Chapter 6 The Factory Menus 6.2 from the controllers [PLOC] Select the Panel Lockout Menu, then press the Mode key to step Reaching the Panel Lockout Menu Panel Lockout Prompts [`LOC] Front Panel Lockout System Menu PID A Menu PID B Menu [PidA] [PidB] [`SYS] Input Menu Output Menu Global Menu [Inpt] [Otpt] [GLBL] Communications Menu Diagnostics Menu [diag] [COM] [`CAL] Reaching the Diagnostics Menu Use the Up-arrow >key to step from the Panel Lockout Menu [PLOC] to the Diagnostics Menu [diag]. ? Enter your settings, from the controller's [Diag] [DAte] [sOft] [Sn--] [AMB] Page Outputs 1, 2, 3 and 4 Module Types [Oty1] [Oty2] [Oty3] [Oty4] Test Displays Test Outputs [disp] [tout] Factory-Diagnostic [OPLP] Open Loop Reaching the Calibration Menu Factory-Calibration Restore [`rst] Default Factory-Calibration [`dfl] Auto-tuning (Heat and/or Cool) Chapter 7 Tuning, Manual Operation, Alarms and Error Codes Tuning Manual Tuning Page Auto/Man Manual and Automatic Operation Changing the Output 3 Alarm Jumper Using Alarms Page Error Code E1 and E2 Messages Error Code Actions All of the above error codes except [`Er4], [`Er5] and [`Er9] will result in these conditions: Error codes [`Er4], [`Er5] and [`Er9] will result in these conditions: Chapter 8 General Software Burst Fire 50% output 10% output 100% output 66% output Communications WATLOW Series 988 Users Manual 8.5 C8.wc 5/14/1999 8:55 AM Page 8.5 Test Chamber 1 output 4 personal computer with EIA/TIA-422 port Test Chamber 2 Test output 4output 4output 4output 4 Chamber 4 Test Dead Band () Digital Events Page Heater Current Page Input Filter Page Input Linearization WATLOW Series 988 Users Manual 8.15 C8.wc 5/14/1999 8:55 AM Page 8.15 input 1 output1 Water Trea tment Pond flow transmitter Figure 8.15b - Waste-water treat- ment with input lin- earization. Figure 8.15a - Graph of linearized signal. Ramp To Set Point Page Remote Set Point WATLOW Series 988 Users Manual 8.19 C8.wc 5/14/1999 8:55 AM Page 8.19 zone 1 Master output 3 zone 2 Figure 8.19 - Zone heating with remote set point. Retransmit Page Slidewire Feedback Page Appendix A.2 Glossary, A - L Glossary, M - Z A.4 Specifications Warranty/Returns Warranty Watlow Controls Returns Shipping Claims Index a-h A B C D Index h-r I J K L Index r-z C Appendix.wc 5/14/1999 8:33 AM Page A.8 A.8 S T Indexprompts S T, U, V, W, X, Y, Z Factory ( ) Menu Overview Model Number Ordering Information To order, complete the code number to the right with the information below: 9 8 _ _ - ____- ____ Power Supply & Mounting Software Declaration of Conformity Series 986, 987, 988, 989 1241 Bundy Boulevard Winona, Minnesota 55987 USA English 89/336/EEC Electromagnetic Compatibility Directive