Wayne-Dalton 125 manual T H E R M O S PA N 1, Sectional Door Systems, Distributed By

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T H E R M O S PA N ® 1 2 5

SECTIONAL DOOR SYSTEMS

T H E R M O S PA N ® 1 2 5

Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.

PART I – GENERAL

1.08

Warranty

D.

Counterbalance:

1.01

Section Includes

A.

Provide manufacturer’s standard SEVENYEAR

 

1. Springs shall be torsion type,low-stress,helical

A.

Sectional overhead doors [manually] [motor]

 

warranty against separation/degradation of the

 

wound,oil-tempered spring wire to provide

1.02

operated with accessories and components.

 

polyurethane foam from the steel skin of the panel

 

minimum [10,000 standard] [25,000] [50,000]

Related Work

 

under provisions of Section 01700. Standard

 

[100,000] cycles of use,on continuous steel [solid].

A.

Opening preparation, miscellaneous or structural

 

manufacturer’sTENYEAR warranty against cracking,

 

2. Spring fittings and drums made of die cast,high

 

steel work, access panels finish or field painting are in

 

splitting or deterioration due to rust-through.TEN

 

strength aluminum.

 

the scope of work of other trades and divisions of

 

YEARS on insulation value.

 

3. Pre-formed galvanized steel aircraft cable shall

1.03

these specifications.

PART I I – PRODUCTS

2.03

provide a minimum of a 5:1 safety factor.

Reference Standards

Operation

A.

ANSI/DASMA 102 – American National

2.01

Manufacturer

A.

Operation shall be [manual push-up] [chain hoist]

 

Standards Institute [A216.1] Specifications for

A.

Wayne-Dalton or approved equal

 

[motor] [motor with chain hoist].

 

sectional overhead doors published by Door &

 

Thermospan 125 insulated sectional

Note: Manufacturer does not recommend chain hoists or

 

Access Systems Manufacturers Association

 

overhead doors of steel construction complete

 

jack shaft operators on the following track applications.

B.

International in bulletin 102-1990.

 

as specified in this section and as manufactured

 

• 15" radius standard lift with roof pitch

ASTM A123 – Zinc [hot-dipped galvanized]

2.02

by Wayne-Dalton Corp.

 

less than 2:12

C.

coatings on iron and steel products.

Materials

 

Hi-lift less than 24"

ASTM A216 – Specifications for sectional

A.

Door Sections:Shall be of steel/polyurethane/steel

 

Hi-lift between 12" – 23" with roof pitch

D.

overhead type doors.

 

sandwich type construction with thermal break and

 

less than 1:12

ASTM A229 – Steel wire, oil-tempered for

 

calculatedmaterials“R”- value of 10.79,in accordance

 

• Low headroom track

E.

mechanical springs.

 

with industry guidelines.

 

Special chain hoist assemblies (using a trolley rail)

ASTM A-653-94– Steel sheet, zinc-coated

 

1.

Exterior Skin:Structural quality,hot-dipped

2.04

are available for the above track systems.

 

[galvanized] by the hot-dipped process,

 

 

galvanized embossed steel with stucco finish of

Locks

F.

commercial quality.

 

 

baked-on polyester primer and white polyester

A.

Locks shall engage the right-hand vertical track

ASTM D1929 – Ignition temperature test to

 

 

finish coats with non-repeating random stucco

 

and utilize [an interior side lock] [standard size

 

determine flash and ignition temperature of

 

2.

texture and 1/4" wide pinstriping.

2.05

rim cylinder].

G.

foamed plastics.

 

Interior Skin:Structural quality,hot-dipped,

Weatherstripping

ASTM E84-91A–Tunnel test for flame spread and

 

 

galvanized steel,factory finished with a polyester

A.

Doors shall be equipped with co-polymer

H.

smoke developed index.

 

 

primer and white finish coat. Interior skin shall

 

joint seals between sections and vinyl“bulb”

ASTM E330 – Structural performance of exterior

 

 

have two 1 3/4" roll-formed integral struts sealed

 

shaped astragal provided on the bottom section.

 

windows,curtain walls,and doors by uniform static air

 

 

with polypropylene rib caps per section.

 

Optional top head seal and jamb seals are available.

I.

pressure difference.

 

3. Ends of section shall be sealed with 18 or 16

2.06 Glazing

ASTM E413-87– Sound transmission class.

 

 

gauge hot-dipped galvanized steel full-height

A.

Optional.

 

Acoustical performance value = 21 per. J.

 

 

end caps.

2.07

Windload

 

ASTM E1332-90Outdoor-indoor

 

4. Insulation:Cavity shall be filled with foamed-in-

A.

Windload – per DASMA 102-2003 and as required by

 

transmission class.

 

 

place CFC free polyurethane core.

 

local codes.

1.04

Acoustical performance value = 18.

 

5. Insulated sections shall be tested by an I.C.B.O.

PART III – EXECUTION

Quality Assurance

 

 

certified laboratory in accordance withASTM

A.

Sectional overhead doors and all accessories and

 

 

E-84-91A and shall achieve a Flamespread Index of

3.01

Installation

 

components required for complete and secure

 

 

10 or less,and a Smoke Developed Index of 210

A.

General:

 

installations shall be manufactured as a system from

 

 

or less.

 

1. Install doors in accordance with manufacturer’s

B.

one manufacturer.

 

6. Insulation material shall be tested by an I.C.B.O.

 

instructions and standards.Installation shall be by an

Sectional overhead doors shall be tested and labeled

 

 

certified laboratory in accordance withASTM

 

authorizedWayne-Dalton representative.

 

certifying compliance with

 

 

D-1929 and shall achieve a minimum Flash Ignition

 

2. Verify that existing conditions are ready to receive

1.05

ASTM D1929 and ASTM E84-91A standards.

 

 

temperature of 734 degrees F, and a minimum Self

 

sectional overhead door work.

Systems Description

 

 

Ignition temperature of 950 degrees F.

 

3. Beginning of sectional overhead door work means

A.

Sectional Overhead Door:Type:

 

7. Insulated sections shall be tested and meet all

B.

acceptance of existing conditions.

B.

Thermospan 125

B.

 

requirements of the UBC 17-5 corner burn.

Install door complete with necessary hardware,jamb

Mounting: [Continuous angle mounting for [steel]

Track:Track design shall be [standard lift] [high lift]

 

and head mold strips,anchors,inserts,hangers,and

C.

[wood] jambs] [bracket mounting for wood jambs]

 

[vertical lift] [low headroom].Vertical mounting angles

 

equipment supports in accordance with final shop

Operation:[manual push-up] [chain hoist] [motor]

 

shall be hot-dipped galvanized. Track size shall be [2"]

 

drawings,manufacturer’s instructions,and as

D.

[motor with chain hoist]

 

[3"].Vertical track shall be graduated to provide wedge

C.

specified herein.

Material:Galvanized steel with polyester finish paint

 

type weathertight closing with continuous angle

Fit,align and adjust sectional overhead door assemblies

E.

Insulation:Polyurethane

 

mounting for [steel] [wood] jambs,and shall be fully

D.

level and plumb for smooth operation.

1.06

Submittals

 

adjustable to seal door at jambs [bracket mounting for

Upon completion of final installation,lubricate,test and

A.

Shop Drawings:Clearly indicate the following:

 

wood jambs]. Horizontal track shall be reinforced with

 

adjust doors to operate easily,free from warp,twist or

 

1. Design and installation details to withstand

 

continuous angle of adequate length and gauge to

 

distortion and fitting for entire perimeter.

 

standard windload.

 

minimize deflection.

Note: Architect may consider providing a schedule when

 

2. All details required for complete operation

Note: Horizontal track applies to standard lift,high lift,low

 

more than one sectional overhead door or opening

 

and installation.

 

headroom and follow-the-roof designs only.

3.02

type is required.

 

3. Hardware locations.

C. Hardware:Hinge and RollerAssembly:

Materials (See note above.)

 

4. Type of metal and finish for door sections.

 

1. Hinges and brackets shall be made from hot-

 

 

 

5. Finish for miscellaneous components and

 

 

dipped,galvanized steel.

 

 

B.

accessories.

 

2. Track rollers shall be case-hardened inner

 

 

Product Data:Indicating manufacturer’s product

 

 

steel races with 10-ball [2"] [3"] rollers.

 

 

1.07

data,and installation instructions.

 

3. All factory authorized attachments shall be

 

 

Delivery, Handling, Storage

 

 

made at locations indicated and reinforced

 

 

A.

Deliver products in manufacturer’s original

 

 

with backup plates.

 

 

B.

containers,dry,undamaged,seals and labels intact.

 

 

 

 

 

Store and protect products in accordance with

 

 

 

 

 

 

manufacturer’s recommendations.

 

 

 

 

 

Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com®.

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© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457

Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR

Printed in U.S.A.

Item #332534 Revised 9/2007

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Wayne-Dalton 125 manual T H E R M O S PA N 1, Sectional Door Systems, Distributed By