Wayne-Dalton 5500/9700 Alternate Installations, Lifetime Limited Warranty, Jamb Bracket Schedule

Models: 5500/9700

1 2
Download 2 pages 13.09 Kb
Page 2
Image 2
Jamb Bracket Schedule

 

 

Jamb Bracket Schedule

 

Required Tools

 

IMPORTANT

MAINTENANCE AND PAINTING

 

 

 

 

 

 

 

 

 

 

 

INSTRUCTION FOR

 

BMW QUICK INSTALL TRACK - STANDARD LIFT

 

 

 

 

 

SAFETY NOTICES

PRE-PAINTED STEEL DOORS

DOOR

1ST SET

2ND SET

3RD SET

 

 

 

 

HEIGHT

JAMB

 

JAMB

 

JAMB

 

 

 

 

 

Wayne-Dalton Corp.

MAINTENANCE

BRACKET

POSITION BRACKET POSITION BRACKET

POSITION

(1) 7/16” Hex

 

Sockets (7/16”,

 

P.O. Box 67

 

Gloves

 

7’ 0” 76”

 

 

 

 

 

 

Head Driver

1/2”, 9/16”)

(1) Screw Driver

Mt. Hope, Ohio 44660

While factory-applied finishes on steel garage doors are durable, it is desirable to clean them on a routine

TRACK

QIJB - 3

BOTTOM

QIJB -6

MIDDLE

NOT APPLICABLE

 

 

 

Read these instructions carefully before attempting installation. If in question about any of the

basis. Some discoloration of the finish may occur when a door has been exposed to dirt-laden atmosphere for a

(1930mm)

 

 

 

 

 

 

 

 

 

(Phillips Blade)

 

 

 

 

 

 

 

 

 

 

 

procedures, do not perform the work. Instead, have a qualified door agency do the installation or

period of time. Slight chalking may also occur as a result of direct exposure to sunlight. Cleaning the door will

 

 

 

 

 

 

 

 

 

 

 

repairs.

generally restore the appearance of the finish. To maintain an aesthetically pleasing finish of the garage door, an

 

 

 

 

 

 

 

2ND

 

 

 

 

annual washing of the door is recommended. A mild solution of detergent and water will aid in the removal of most

 

 

 

 

 

 

 

 

 

 

1. Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

dirt. The following solution mixture is recommended:

 

 

 

 

 

 

 

SET

 

 

 

One cup of Tide™, or other common detergents, which contain less than 0.5% phosphate, dissolved into five gallons

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Step Ladder

 

 

(1) Screw Driver

2. It is always recommended to wear eye protection when using tools, otherwise severe or fatal eye

of warm water.

 

 

 

 

 

 

 

 

(1) Socket Wrench

CAUTION: NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

 

 

 

 

 

 

 

(1) Electric Drill

(Standard Blade)

injury could result.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

With Clutch

 

 

 

SURFACE PREPARATION FOR PAINTING

 

 

 

 

 

 

 

 

 

 

 

3. Avoid installing your new door on windy days. Door could fall during the installation causing severe

 

 

 

 

 

 

 

 

 

 

 

Wax on the surface must be removed or paint peeling/flaking will result. To remove this wax, it will be

 

 

 

 

 

 

 

 

 

 

 

or fatal injury.

necessary to lightly scuff the surface with a fine steel wool pad, saturated with soapy water. A final wipe and rinse

 

 

 

 

 

 

 

(1) Level (2’ Minimum Length)

 

 

 

4. If the door is to be electrically operated at any time, all pull ropes MUST be removed to prevent

should be done with clean water only, to remove any loose particles and any soapy film residue.

 

 

 

 

QIJB-6

 

 

 

 

 

Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000

08/03/2009rev 3316584 .NO PART

.Corp Dalton-Wayne 2009 Copyright

©

 

 

.y

notwillsupplibe

ednotif

nssarece

 

 

 

 

 

 

 

NOT

EDe:ndingpe

on thdoore

mod esoml, partse

list

ed

 

274884 # ROP PULL 60” (y)

 

 

E

 

 

 

B

 

100362 #

SCR 6 # (x)

 

EWEYE

 

 

 

 

 

 

 

 

 

 

 

Y

S SOLD

SUPPORTw() ARE

 

 

 

PARATE

EL

 

 

302879 # SHOWN)L (v) owadroom(NOTHe

K it

 

 

 

 

 

300551 #

WRAP DRUM RIGHT (U)

 

 

 

y

 

 

 

 

D

 

300550 #

WRAPLDRUM(T)

EFT

 

 

 

 

 

 

 

 

296246 #

C (S) BRACKENTER

.ASMET

 

 

 

 

 

Y

S SOLD

(R)OPidrive™ RATORE

 

PARATE

EL

 

G WORM282335 TOOTH# 36Q( )

 

 

 

ARE

 

 

 

 

 

 

 

COUNT

(DOUBLCO(LH)ER .ASMVE 287721R #

SPRING)E

 

 

 

 

 

287722 #

COUNT (P)

 

CO(RH)E

.ASMVE R

 

 

 

 

 

 

 

284035 #

COUNT (O)

 

GER

ARE

 

 

 

 

 

 

 

 

INGLLOOS(SHAFT(N) WINDINGE280066 #

SPRING)E

 

 

D1

 

282340 #

BRACK(M) NDE

(RH)ET

 

 

 

 

 

 

 

 

 

 

 

 

282937 #

BRACK(L) NDE

(LH)ET

 

 

 

 

 

 

 

280086 #

(PAIR)CBL (K).ASM /DRUME

 

 

 

 

 

 

 

Y

 

ASSTOR(J1)

QMASTUE TUBER

E

 

MBLE

 

 

 

QIJB-3

 

 

Safety Glasses

severe or fatal injury to children who may become entangled in the rope. Any locking mechanism

steel wool or No. 400 sand paper to create a smoother surface. Care must be taken to not expose the substrate under

 

 

MUST be removed or made inoperative in the unlocked position..

the paint (see Note No. 2). Once the substrate is exposed, the likelihood for rusting is greatly increased. See the

1ST

 

(1) 7/16” Wrench

 

 

 

 

following paragraph if metal substrate is observed.

SET

(1) Hammer

 

 

5. Operate door ONLY when properly adjusted and free of obstructions.

The exposed substrate must be treated to prevent rust from forming (see Note No. 2). Sand the exposed

 

 

 

 

 

 

 

area lightly and paint with a high quality metal primer, specifically intended for galvanized surfaces, to protect the

 

 

 

 

 

 

 

 

 

6. Should the door become hard to operate or completely inoperative, a qualified door agency should

area from corrosion. Follow drying time on primer can label before applying topcoat.

 

 

 

 

The surface of the factory-applied finish, that is being painted, must not be too smooth, or the paint will

(1) Pliers

 

 

 

correct the problem to prevent damage to the door or serious personal injury.

not adhere to it (see Note No. 2). It is advisable to test in an inconspicuous area, to evaluate adhesion. If poor

 

 

 

Saw Horses For Supporting

7. DO NOT PERMIT children to play with the garage door or the electrical controls. Severe or fatal

adhesion is observed, surface preparation for painting the factory- applied finish, must be repeated until desired

NOTE: Jamb brackets are stamped for identification.

(1) Tape Measure

(2) Locking Pliers

results are achieved. Again, care must be taken to not expose the substrate under the paint.

Sections During Assemblies

injury could result, should the child become entrapped between the door and the floor.

 

PAINTING

8. To prevent severe or fatal injury, avoid standing in the open doorway or walking through the doorway Note: It is NOT recommend that you paint your door any dark color, this may lead to higher surface

arts

List

or qeMuastNOTeTrwith™SeeE : idriPve™

RBALANCE

 

 

 

 

 

 

 

 

TOR QCOUNTEMAST R™E

FLAGANGL .T.A285215.F15” R# (I) SHOWN) (NOT

x

 

 

7/8”)-19 (R,E

 

 

FLAGANGL .T.A.F28521415” L (H)# SHOWN) (NOT

7/8”)-19 (R,E

 

240383 #

FLAGANGLQ.I7/8”)15”. R-19(G)(RIGHT,E

 

 

 

 

 

15”240382LFLAGANGL(F) # Q.I.

7/8”)E-(L19

FT,E

PAIR 1

TRACK HORIZONTALE( )

 

 

 

G

 

297925 #(D1)BRACKQ6JI- AMBJ

ET

 

 

 

297922 #

(D)BRACKQ3JI-

AMBJ

ET

 

 

PAIR 1

TRACK(C)RTICALVE

E

 

 

 

154489 #

ROLL (B)

ER

 

 

 

 

BRACK298386TOP# LHR (A1)

(RIGHT)ET

 

 

 

BRACK TOP298387LHR#(A)

 

(LET FT)E

 

ES YST EM

A1

C Required Tools F

a

1/4”-20 Flanged

c

 

e

 

 

 

 

i

Stud Plate

while the door is moving.

temperatures resulting in gaps between the stiles and rails of your door section(s).

1/4”-20 x 11/16” Self Drilling Screw

5/16” x 1-5/8” Hex Head Lag Screw

1/4” x 2” Slotted Hex Head Lag Screw

 

#266102

 

After the surface has been properly prepared it must be allowed to dry thoroughly, then coated immediately with a

Hex Nut

 

 

 

#100279

 

#300723

#314937

g #315760

 

 

 

9. Door is constantly under EXTREME SPRING TENSION. To prevent possible severe or fatal injury,

premium quality latex house paint. Follow the paint label directions explicitly. Oil base, or solvent base paints are

 

 

 

 

 

 

 

 

 

 

 

removal, installation, adjustments or repairs, ESPECIALLY to SPRING ASSEMBLIES, CENTER

not recommended. Please note that if substrate is exposed and not properly primed, painting with latex paint may

 

 

 

 

 

 

 

 

 

 

 

cause accelerated rusting of the steel in the exposed area.

 

 

 

 

 

 

 

 

 

 

 

 

ANCHOR BRACKETS, BRACKET BOLTS, CABLE DRUMS, BOTTOM CORNER

 

 

 

 

 

 

 

 

 

 

 

 

NOTES:

 

 

 

 

 

 

 

 

 

 

 

 

BRACKETS, SHEAVES, CABLES, ETC., should ONLY be performed by qualified door service

1.

Repainting of finish painted steel doors cannot be warranted, as this condition is totally beyond the door

 

 

 

 

 

 

 

 

 

 

 

people.

manufacturer’s control.

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

If the finish painted steel door surface has a textured surface representing wood grain, stucco, etc., this step

 

 

 

 

 

 

 

 

 

 

 

10. Check all bolted connections monthly during the lifetime of the door to prevent damage or severe/

should not be attempted as danger of exposing substrate is greatly increased.

 

 

 

 

1/4”-14 x 5/8” Self Tapping

 

1/4” x 1-1/2” Slotted Hex Head

 

 

 

 

 

fatal injury caused by loose connections.

3.

Consult a professional coatings contractor if in doubt about any of the above directions.

b

5/16”- Flat Washer

 

d Screw

f

 

 

 

 

 

 

4.

Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of

 

#236565

Lag Screw

 

 

 

 

 

11. It is recommended that doors 12’ 0” wide and over be installed by two person, to avoid possible

containers. Pay particular attention to acceptable weather and temperature conditions in which to paint.

#100370

 

 

 

#315759

 

 

 

 

 

 

DÉCOR LITES ACRYLIC GLAZING CLEANING INSTRUCTIONS:

 

 

 

 

 

 

h

 

 

1/4” -20 x 9/16”

injury.

1.

 

 

 

 

 

 

#6-20 x 1/2” Plastifast

j

Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare hands to feel and

 

 

 

 

 

 

Track Bolt

12. Definition of key words used in this manual:

 

 

 

 

 

 

(Disconnect Handle)

dislodge any caked on particles A soft, grit-free cloth, sponge or chamois may be used to wipe the surface. Do not

 

 

 

 

 

 

 

#296940

 

#200527

WARNING! — Indicates a potentially hazardous situation which, if

use hard or rough cloths that will scratch the acrylic glazing. Dry glazing with a clean damp chamois.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

not avoided, could result in severe or fatal injury.

2.

Kerosene may be used to remove grease and oil. When using kerosene for cleaning purposes, make sure that you

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT! Required step for safe and proper door operation.

are familiar with it’s properties, using it only in a well ventilated area away from any sources of sparks and/or fire.

 

 

 

 

 

 

 

 

 

 

 

3. DO NOT USE: Window cleaning fluids, scouring compounds, gritty cloths, gasoline, or solvents such

 

 

 

 

 

 

 

 

 

 

 

NOTE: — Information assuring proper installation of the door.

 

 

 

 

 

 

 

 

 

 

 

as alcohol, acetone, carbon tetrachloride, etc.

© Copyright 2009 Wayne-Dalton Corp.

 

 

 

 

 

 

 

 

 

 

 

© Copyright 2009 Wayne-Dalton Corp.

 

 

...CONTINUED INSTALLATION INSTRUCTIONS

 

 

ALTERNATE INSTALLATIONS

 

 

 

 

18

WARNING! Prior to winding or making adjustments to the springs, ensure

 

 

 

12A

 

5500/9700 ESTATE™

Otherwise the spring fittings may release from spring if not wound in the proper

If you are not installing the idrive™ operator on your garage door, you must install the center bracket bushing assembly. Follow these instructions for a non-idrive™ operated garage doors. TorqueMaster™

 

you’re winding in the proper direction as stated in the Installation Instructions.

12A

 

 

 

 

 

 

 

 

 

LIFETIME LIMITED WARRANTY

direction and could result in severe or fatal injury.

springs come lubricated and pre-assembled inside the torque tube. To install, lay the torque tube on the floor in front of the door with the labeled end to the left. Slide the center bracket/bushing assembly onto the

 

 

 

 

 

 

 

IMPORTANT! DO NOT USE IMPACT GUN TO WIND SPRING(S)

torque tube, from the right hand side, toward the center. Shake the TorqueMaster™ tube gently to extend the winding shafts out about 5” on both ends. Single spring TorqueMaster will only have the right hand

 

 

 

Beginning with the right hand side. Press and hold in the canoe clip. Ensure the cable is in the first groove of the drum.

spring. Slide center bracket bushing assembly from the right side to the center of the torque tube.

 

 

 

 

 

 

Wayne-Dalton Corp.

Using an electric drill (high torque gear reduced to 1300 RPM preferred) with a 7/16” socket, carefully rotate right hand

IMPORTANT! Right and left hand is always determined from inside the building looking out.

 

 

12B

 

 

 

 

 

 

 

 

P.O. Box 67, Mt. Hope, Ohio 44660

winding bolt clockwise, until counter shows 2-3 turns. This will keep the counterbalance cable taut while adjusting the

12B

 

 

 

 

 

 

 

 

 

www.wayne-dalton.com

left hand side counterbalance cable. Repeat step 18 and 19 for left side.

 

 

 

 

 

 

TYPICAL TROLLEY OPERATOR INSTALLATION

Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton Corp. (“Manufacturer”) warrants the sections of the door,

When installing a DoorMaster™ operator replace the bushing with the drive gear (located in DoorMaster™

 

 

NOTE: Single spring applications require no spring winding on the left hand side.

 

 

If you are installing an electric operator on your door, the following information is pro-

which is described at the top of this page, for as long as you own the door against:

Ensure counterbalance cable tension is equal for both sides prior to fully winding spring(s) to appropriately 15 1/2 turns

package).

 

 

 

 

 

 

(i)

Peeling, cracking, or chalking of the original factory-applied coating on the door as a result of a defect in the original factory-ap-

 

 

 

 

 

 

vided to ensure proper function of

your door/operator installation. Figure below shows

plied coating or in the application of the original factory-applied coating, in cases where the door sections and the original factory-applied coating: (a) have

for solid sections, or 15 turns for glazed top sections. Carefully rotate the winding bolt head clockwise until the counter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a typical means of connecting the operator arm to the operator stile located in the center

not been subjected to adverse atmospheric conditions or contaminates (such as salt water or other marine environment, or to toxic or abrasive substances,

shows the correct number of turns for your door. Repeat for the opposite side on double spring TorqueMaster™ systems.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

of the top section.

 

 

including those in the air); (b) have been maintained in compliance with Manufacturer’s recommendations; and (c) have not been subject to physical abra-

If door raises off the floor remove 1/2 - 1 full turn from each spring before proceeding. After spring is wound, hold the

 

 

 

 

 

 

 

 

 

sion, impacted by a hard object, or have been punctured.

 

 

 

 

 

16

 

 

 

 

lock nut (in back of end bracket) stationary with a 7/16” wrench while rotating the winding bolt clockwise until snug.

 

 

 

 

 

 

 

 

 

(ii)

The door becoming inoperable due to rust-through of the steel skin from the core of the door section, caused by cracking, split-

 

 

 

 

 

 

 

 

 

 

 

 

Tightening of the lock nut prevents spring from unwinding. Repeat for opposite side if necessary.

 

 

 

 

 

 

 

 

 

 

ting, or other deterioration of the steel skin, or due to structural failure caused by separation or degradation of the foam insulation.

 

 

 

 

 

 

 

 

 

 

The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, for as long as you own the

IMPORTANT! Adjustments to the recommended number of turns may be required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BRIDGE POINT

 

 

door, against defects in material and workmanship, subject to all the terms and conditions below.

AFTER REAR SUPPORTASSEMBLY IS COMPLETE, check door balance. If door raises off the floor under spring tension

 

 

 

 

 

 

 

 

 

The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited Warranty

16

 

 

 

 

 

 

 

 

 

alone, then reduce turns until door will rest on floor. A “hot” door such as this can cause idrive™ operation problems.

 

 

 

 

 

 

 

 

TYPICAL OP-

against defects in material and workmanship for a period of ONE (1) YEAR from the date of installation.

19

 

To locate the center bracket, mark the header halfway between the flagangles and level the TorqueMaster tube. Fas-

 

 

TYPICAL OPERATOR

 

ERATOR ARM

The Manufacturer warrants the factory-applied finish and the factory attached stiles against fading and cosmetic changes from the time of

 

 

 

 

installation for TWO (2) YEARS. The factory attached stiles are warranted against peeling, cracking, chalking, or delamination from the time of installation

 

ten the metal bracket to the header using (2) 1/4” x 1-1/2” lag screws.

 

 

 

 

BRACKET (SUPPLIED

 

(SUPPLIED WITH

Drum wraps are identified as right and left. To install, place the drum wrap over the cable drum and under the idrive™

 

 

 

 

 

for TWO (2) YEARS. If the door is re-stained or re-painted, the TWO (2) YEARS warranty for the factory-applied finish is void.

 

 

OPTIONAL ACCESSORY INSTALLATIONS

 

 

WITH DOOR)

 

OPERATOR)

After a period of TWENTY (20) YEARS, from time of installation, replacement of Lifetime Limited Warranty materials will be pro-rated at 50

disconnect cable (if installed). Align the outside flange over the outside edge of the cable drum and push the drum wrap

 

 

 

 

 

 

 

per cent of Manufacturer’s published list pricing at time of claim, and you must pay this amount.

down onto the cable drum.

STEP PLATES

 

 

(OUTSIDE)

 

(INSIDE)

SEE OPERATOR BRACKET

 

 

This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door is

20

 

Raise the door to a comfortable working height and secure with locking pliers to the track. Locate the

DRILL THROUGH

 

 

INSTRUCTIONS FOR DE-

 

 

installed) as his/her primary residence (“Buyer”). This Limited Warranty does not apply to residences other than primary, or to commercial or industrial

 

 

 

 

 

installations, or to installations on rental property (even when used by a tenant as a residence). This Limited Warranty is not transferable to any other person

Hold the door down to prevent it from rising unexpectedly in the event the spring(s) was overwound and carefully re-

center stile on the bottom section of the door. Using the pre-punched holes at the bottom of the stile as

SECTION WITH A 7/16”

 

TAILS ON INSTALLATION

 

 

 

 

 

(even when the premises is sold), nor does it extend benefits to any other person. As a result this Limited Warranty does NOT apply to any person who

move the locking pliers from the vertical tracks. Raise the door until the top section and half of the next section are in a

a template, drill (2) 7/32” (6mm) dia. holes through the section. Using the previously drilled holes as a

(11mm) DIA. DRILL BIT

 

Installation Tips:

 

purchases the product from someone other than an authorized Wayne-Dalton dealer or distributor.

horizontal position. Do not raise door any further since rear of horizontal track is not yet supported.

guide, enlarge the holes from outside the door to 7/16” (11mm) dia. and assemble the outside and inside

 

 

 

(2)

 

The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration of the door

 

 

 

1. Follow the installation instructions supplied with your operator.

 

step plates to the section using (2) #8 x 1-5/8” screws. NOTE: Do not drill through or enlarge holes on

 

 

 

 

or its components, abuse, damage from corrosive fumes or substances, salt spray or saltwater air, fire, Acts of God, failure to properly maintain the door,

WARNING!

 

 

 

 

the inside of the door.

 

 

 

 

#8 x 1-5/8”

2. Reinforce top section prior to attaching operator.

 

or attempt to use the door, its components or related products for other than its intended purpose and its customary usage. This Limited Warranty does not

RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSING SEVERE OR FATAL INJURY.

WARNING! To avoid serious injury to fingers or hands,

 

 

 

SCREWS

3. Install trolley rail 1/2” to 1” (13 - 25 mm) above high arc of top section of the door.

cover ordinary wear. This Limited Warranty will be voided if the original finish is painted over, unless Manufacturer’s preparation and painting instructions are

Now clamp a pair of locking pliers to the vertical tracks just above the second roller on one side, and just below the second

 

 

 

4. Mount operator to ceiling so that 1” to 1-1/2” (25 - 38 mm) clearance is maintained

 

 

 

 

followed explicitly. This Limited Warranty will be voided if any holes are drilled into the door, other than those specified by the Manufacturer.

 

 

 

 

 

 

 

 

 

 

 

 

roller on the other side. This will prevent the door from raising or lowering while installing the rear support. Using

never place fingers or hands between door sections and track

 

 

 

 

between trolley rail and top section when door is fully open (trolley rail will slope

THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO WARRANTIES, EXPRESS OR

 

 

 

 

IMPLIED (INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE) WILL EXTEND BEYOND

perforated angle, 2” lag screws and 5/16” bolts with nuts (may not be supplied), fabricate rear support for horizontal

when operating door. Always use step plate when manually oper-

 

 

 

 

down towards rear).

 

 

THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN THIS LIMITED WARRANTY, ABOVE.

tracks. Attach horizontal tracks to the rear supports with 5/16”-18 x 1-1/4” hex bolts and nuts (may not be supplied).

ating door.

 

 

 

No.6

 

5. The operator bracket must be mounted to the operator muntin on the top section.

Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

Horizontal tracks must be level and parallel with door.

PULL ROPE

 

 

 

 

6. Attach operator rail securely to spring pad.

 

Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the product

WARNING!

Attach No. 6 screw eye to wood jamb approximately 48” - 50” (1220 - 1270 mm) off the floor. Use

screw

 

7. Attach operator to ceiling using perforated angle.

 

was purchased. Unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been made at all.

eye

 

 

the product on site, or Buyer may be required to return the product to the Manufacturer at Buyer’s expense. Buyer agrees to cooperate with any representa-

 

8. IMPORTANT! ANGLE MUST BE ATTACHED TO FRAMING MEMBER(S)

 

 

 

 

 

 

At the Manufacturer’s option, pursuant to the dealer having notified the Manufacturer of a warranty claim, a service representative may inspect

KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3/4” OF DOOR EDGE, OTHERWISE DOOR COULD

(1) 1/4”-14 x 5/8” selftapping screw to fasten pull rope clip to the end stile and then tie the pull rope

 

 

 

WARNING! OPERATOR MUST BE TESTED AT TIME OF INSTAL-

If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will cause the defective

FALL, RESULTING IN SEVERE OR FATAL INJURY.

to both the screw eye and the pull rope clip.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tive of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the location of its installation.

Permanently attach the vinyl weather stripping to both door jambs and the header, Fig. 6C. Now, lift the door and check

WARNING! DO NOT INSTALL PULL ROPE ON DOORS WITH ELECTRIC OP-

 

rope

LATION AND MONTHLY THERE AFTER, ACCORDING TO THE MANUFAC-

product to be repaired or replaced. The decision about the manner in which the defect will be remedied will be at the discretion of the Manufacturer, subject

 

TURER’S INSTRUCTIONS TO ENSURE THAT ALL SAFETY FEATURES ARE

to applicable law. THE REMEDY WILL COVER ONLY MATERIAL. THIS LIMITED WARRANTY DOES NOT COVER OTHER CHARGES, SUCH AS FIELD SERVICE

it’s balance. Adjust, if door lifts by itself (also hard to pull down) or if door is difficult to lift (too easy to pull down).

ERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE RESULTING SEVERE

 

 

 

Anytime spring adjustments are made you must loosen the lock nuts to begin with and retighten both lock nuts afterwards.

 

 

 

FUNCTIONING CORRECTLY. FAILURE TO PERFORM THESE TESTS AND

LABOR FOR REMOVAL, INSTALLATION, PAINTING, SHIPPING, ETC.

OR FATAL INJURY.

INSIDE SIDE LOCK

 

TRACK

END STILE

(4) 1/4”-20x11/16”

Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and exceptions of

To adjust spring(s), only add or remove 1/4 turn on the counter reading at a time. Adjust both sides equally.

 

MAKE ANY NECESSARY ADJUSTMENTS/REPAIRS CAN RESULT IN SEVERE

 

 

 

(2) 1/4”-20x9/16”

 

SELF DRILLING

this Limited Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the date the original product

IMPORTANT! Do not add or remove more than 1 spring turn from specified amount.

 

 

Select desired side of door for lock placement. Locate the striker plates over the

TRACK BOLTS

 

SCREWS

OR FATAL INJURY.

 

 

was installed, and this Limited Warranty will expire at the same time as if there had been no defect. If a claim under this Limited Warranty is resolved in a

 

 

 

 

 

 

If the door still does not operate easily, lower the door into the closed position, UNWIND SPRING(S) TO ZERO, and

d

2”

pre-punched holes in the vertical track on the selected side, nearest the center

 

 

 

 

 

 

manner other than described in the immediately preceding paragraph, then neither this Limited Warranty nor any other warranty from the Manufacturer will

recheck the following items:

of the lock(second) section. Fasten the stiker plate to the vertical track using (2)

 

 

 

 

8

 

cover the repaired or replaced portion of the product.

 

STRUT 1/4”-20 x 9/16” track bolts and flanged hex nuts. The side lock should be spaced

 

 

 

 

 

THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place of any other remedy. The li-

1.) Check the door for level.

 

 

 

 

 

 

 

 

 

in approximately 1/8” from the edge of the section. Ensure that the lock is square

 

 

 

 

 

 

ability of the Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go beyond the Manufacturer’s obligation to re-

2.) Check the TorqueMaster™ tube and flagangles for level and plumb.

 

 

 

 

 

6

 

 

 

 

with the section and the lock bolt aligns with the striker plate. Secure the lock to

 

 

 

 

 

pair or replace, at its option, as described above. THE MANUFACTURER WILL NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL,

3.) Check the distance between the flagangles - must be door width plus 3-3/8” to 3-1/2”.

 

 

the end stile with (4) 1/4”-20x11/16” self-drilling screws. IMPORTANT! Side

STRIKER

 

 

3

 

7

OR CONSEQUENTIAL DAMAGES, including (but not limited to) damage or loss of other property or equipment, personal injury, loss of profits or revenues,

4.) Check the counterbalance cables for equal tension - loosen set screws and adjust if necessary.

 

 

SLIDE

SIDE LOCK

 

4

business or service interruptions, cost of capital , cost of purchase or replacement of other goods, or claims of third parties for any of the foregoing.

 

 

locks must be removed or made inoperative in the unlocked position if an

PLATE

 

 

Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion

5.) Rewind the spring(s).

 

 

operator is installed on the door.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

may not apply to you.

 

6.) Make sure door isn’t rubbing on jambs.

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATOR BRACKET

 

 

 

 

 

 

 

No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this Limited

NOTE: As a safety feature, the right hand end bracket on single spring applications, both right hand and left hand end

 

d

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warranty or to grant any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.

brackets double springs applications, cannot be disassembled for service until the spring(s) is completely unwound and

d

 

Locate the center of the top section’s strut. The strut is factory attached with ¼” – 14 x 5/8” self tapping screws. Remove, but retain, a

 

 

 

Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.

the counter cover reads zero.

 

 

 

 

The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of Ohio, USA,

 

few of these screws (approximately 4-6 from the center of the strut, allowing the operator bracket to slide between the section and the

5

 

 

After door installation is completed, refer to the idrive™ owner’s manual, starting at the PRE-OPERATION INSTAL-

 

 

 

 

to the extent permitted by law.

 

 

strut. Slide the operator bracket until it seats on the male part of the section. The operator bracket must be centered and positioned on

 

 

 

This Limited Warranty gives you specific legal rights and you may also have other rights, which may vary from State to State.

LATION section to complete the opener installation.

 

 

the top section so it bridges the transition point of the section thickness. Attach the operator bracket using (8) ¼” – 14 x 5/8” self tapping

 

 

 

 

 

 

 

 

 

 

21

 

(STRUTS

c

screws as shown. Re-attach the strut using (2) ¼” – 20 x 11/16” self drilling screws through the operator bracket. Finish re-attaching the

2

 

 

 

 

 

ONLY)

strut using the self tapping screws removed previously.

 

 

 

 

TOP SECTION MUST BE REINFORCED

 

© Copyright 2009 Wayne-Dalton Corporation

If there are stiles or lite frame dividers included with your door, install them per their instructions at this time.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

List Parts

A

 

 

 

 

P

 

R

 

 

 

 

 

 

 

 

 

M

 

 

 

 

 

 

w

 

 

 

k

N

 

 

 

 

 

 

 

Q

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

U

J

T

 

 

 

 

 

 

 

S

com.dalton-wayne.www

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual Owners and Instructions Installation

 

 

 

 

 

 

Spring Double and Spring Single - TorqueMaster™

 

 

 

 

 

Mount Front Headroom Low - Estate 5500/9700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TorqueMaster™ with idrive™

 

 

 

 

 

 

Parts List

 

 

 

 

t

 

 

 

(J) TORQUEMASTER TUBE

 

 

 

1 ASSEMBLY

 

 

 

 

 

(K) CABLE /DRUM ASM. (PAIR)

 

 

# 280086

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(L) END BRACKET (LH)

 

 

 

# 282937

 

 

 

 

 

 

(M) END BRACKET (RH)

 

 

 

# 282340

 

 

 

 

 

 

(N) LOOSE WINDING SHAFT (SINGLE SPRING)

 

# 280066

 

 

L

S

 

 

(O) COUNTER GEAR

 

 

 

# 284035

 

 

 

 

(P) COUNTER COVER ASM. (RH)

 

 

# 287722

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COUNTER COVER ASM. (LH) (DOUBLE SPRING)

# 287721

 

 

 

 

 

 

(Q) 36 TOOTH WORM GEAR

 

 

 

# 282335

 

 

N

 

 

 

(R) idrive™ OPERATOR

 

 

 

SOLD SEPARATELY

 

 

 

 

 

 

(S) CENTER BRACKET ASM.

 

 

 

# 296246

 

 

 

 

 

 

(T) LEFT DRUM WRAP

 

 

 

# 300550

 

 

J

 

 

 

(U) RIGHT DRUM WRAP

 

 

 

# 300551

 

 

 

 

 

 

(v) Low Headroom Kit

 

 

 

# 302879

 

 

K

 

 

R

NOTE: See idrive™ Main Installation and Owners Manual for

 

 

 

 

 

 

 

 

 

 

 

idrive™ parts

 

 

 

 

 

 

 

 

 

 

NOTE: Single Spring TorqueMaster™ shown in illustration.

 

U

Q

M

O

P

Page 2
Image 2
Wayne-Dalton 5500/9700 Alternate Installations, Lifetime Limited Warranty, Jamb Bracket Schedule, Required Tools, No Part