Wayne-Dalton 9800 installation instructions Torsion Spring Assembly, Torsion Spring Attachment

Center

Mounting surface bracket

Vertical line

Horizontal line

Center of end bearing bracket

Mounting surface	Center
Vertical line	bracket
(2) 5/16” x 1-5/8”
Lag screws
Horizontal line
	(1) 5/16” X 2” or (1) 5/16” x 1-5/8”
	Tamper-resistant lag screw

16	Torsion Spring Assembly
	Tools: Step Ladder

IMPORTANT: Right and left hand is always determined from inside the building looking out.

NOTE: Identify the torsion springs provided as either right hand wound (red winding cone), which goes on the RIGHT HAND SIDE or left hand wound (black winding cone), which goes on the LEFT HAND SIDE.

Facing the inside of the door, lay the torsion shaft on the floor. Lay the torsion spring with the black winding cone and the red cable drum at the left end of the torsion shaft. Lay the torsion spring with the red winding cone and the black cable drum at the right end of the torsion shaft.

NOTE: The set screws used on all torsion winding cones and cable drums are now colored red. DO NOT identify right and left hand by the set screw color.

Slide the center bracket bushing onto the torsion shaft followed by the torsion springs and cable drums.

IMPORTANT: The center bracket bushing, torsion springs, and cable drums must be positioned, as shown.

With assistance, pick up the torsion spring assembly and slide one end of the torsion shaft through one end bearing bracket. Lay the middle of the torsion shaft into the center bracket. Slide the other end of the torsion shaft into the other end bearing bracket. Position the torsion shaft so that equal amounts of the shaft extend from each end bearing brackets.

Black cable drum (right hand side)

Red cable drum	Torsion shaft
(left hand side)	Right hand wound,
	red winding cone
	(right hand side)
	Center bracket
	bushing

Left hand wound, black winding cone (left hand side)

	Equal spacing
Left hand end	Center	Right hand end
	bracket
bearing bracket		bearing bracket
	bushing
Torsion shaft	Center bracket

Red cable drum	Black cable drum
Center bracket
bushing assembly
Torsion shaft	Torsion spring(s)

17	Torsion Spring Attachment
	Tools: Step Ladder, 1/2” Wrench

Slide the center bracket bushing into the center bracket. Align the stationary spring cone(s) with the holes in the center bracket bushing assembly. Secure the torsion spring(s) to the center bracket bushing assembly with (2) 3/8”-16 x 1-1/2” hex head bolts and (2) 3/8”-16 nuts.

IMPORTANT: The spring warning tag(s) supplied must be securely attached to the stationary spring cone(s) in plain view. Should a replacement spring warning tag be required, contact Wayne-Dalton for free replacements.

Stationary spring cone

Center bracket Torsion spring

Stationary spring cone

Torsion	Center bracket
spring
	bushing	Spring
		warning tags

10

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com